High Speed Ampoule Filling Line for Vaccines and Injectables - 22,000-28,000 pcs/h Output with ±0.5% Precision
This precision sterile liquid filling and packaging system is engineered for critical pharmaceutical applications including vaccines, insulin, and biologics. Designed to handle 2-30ml ampoules, the system integrates advanced servo-driven pumps and AI-powered vision inspection to ensure exceptional dosing accuracy.
- Dual-Mode Flexibility: Seamlessly switch between delicate biologics and viscous suspensions without recalibration
- Zero-Contamination Guarantee: Closed-loop RABS system and 320℃ dry heat sterilization achieve exceptional particle control
- Smart Production Analytics: Real-time monitoring of fill volume, seal integrity, and particulate levels via IoT-enabled HMI touchscreen
| Parameter | Specification |
|---|---|
| Product Model | LYQCL120+LYASMR 620/43+LYAGF10 |
| Size Range | 1-20ml national standard ampoules |
| Output (1-2ml) | 22,000-28,000 pcs/h |
| Output (5-10ml) | 12,000-18,000 pcs/h |
| Output (20ml) | 6,000-9,000 pcs/h |
| Filling Precision | ±0.5-2% (according to pharmacopoeia standard) |
| Clarity | >99% |
| Breakage Rate | ≤1% (whole line) |
| Total Power | Approximately 91kW, 380V, 50HZ |
| Outline Size | Approximately 10100×2260×2445mm |
| Net Weight | 7800 kg |
Designed for Middle Eastern pharmaceutical markets with reinforced heat dissipation (up to 55℃ ambient tolerance) and halal-compliant material certifications. The system addresses regional demands for antiviral drugs and insulin analogs with modular design for rapid format changes.
- 30% lower energy consumption compared to traditional models
- 100% recyclable packaging waste from CIP cycles
Ideal for small-batch oncology drugs to mass vaccine campaigns, delivering unmatched reliability in sterile liquid packaging for diverse pharmaceutical manufacturing requirements.
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