Automatic Bottle Unscrambler Machine for Sterile & Cosmetic Lines
High-Speed Bottle Management System 50-150 BPM GMP & CE Certified

Introduction

Eliminate production bottlenecks and reduce manual labor with the Lingyao High-Speed Automatic Bottle Unscrambler. Designed for high-volume Sterile, cosmetic, and food production lines, this system efficiently manages the sorting, orientation, and feeding of plastic round bottles into your downstream filling stations.

Capable of handling 50 to 150 Bottles Per Minute (BPM), this unscrambler ensures a continuous, non-stop supply of upright bottles, minimizing contamination risks and maximizing the Overall Equipment Effectiveness (OEE) of your entire packaging facility.

Core Engineering Innovations

1. Precision Bottle Management

• Versatile Handling: Optimized for round plastic bottles (20-1500ml), the system utilizes a high-frequency sorting disk to achieve 99.9% orientation accuracy, essential for vaccine and oral liquid packaging.

• Anti-Scratch Design: All contact surfaces are lined with Sterile-grade materials to prevent scuffing or mechanical damage to sensitive cosmetic or Sterile bottles.

2. Tropicalized Engineering for Global Climates

• MENA Region Ready: Specifically engineered with heat-resistant components and upgraded ventilation, this machine maintains stable performance in ambient temperatures up to 45°C, making it the ideal choice for manufacturers across the Middle East and Africa.

• Dust-Proof Protection: Enclosed electrical cabinets protect sensitive PLC components from the fine dust and environmental challenges of diverse international manufacturing settings.

3. Smart Automation & GMP Compliance

• 316L Stainless Steel: Built with premium, corrosion-resistant materials to withstand humid or chemically active environments.

• Rapid Changeover: The user-friendly PLC touchscreen allows for quick adjustments between different bottle sizes, significantly reducing downtime during batch transitions.

Technical Specifications

Ideal Applications

• Steriles: High-speed sorting for vaccine vials, syrup bottles, and medicine containers.

• Cosmetics: Efficient feeding for shampoo, lotion, and skin-care bottles.

• Health & Food: Handling of nutraceutical supplements and liquid food containers.

After-Sales Support & Logistics

As a trusted member of the international manufacturing group including Suzhou Lingyao and TachoCraft, we provide dedicated lifecycle support for your equipment.

• Expert On-Site Training: Lingyao provides comprehensive operational training for 1-3 workers at your facility (1-2 months post-installation). Training fee: 1200 RMB/person/day plus local room and board.

• Rapid Spare Parts Warranty: Within the first year, all critical spare parts are provided free of charge and delivered via international courier to ensure zero downtime.

• Global Port Access: Secure export packaging with fast-track shipping directly from Shanghai Port, ensuring your equipment arrives in pristine condition.