High Speed Automated Ampoule Filling Sealing Machine for 1-20ml Solutions, GMP Certified with 99.5% Accuracy
This GMP-certified automated ampoule filling and sealing system delivers precision performance for pharmaceutical manufacturers handling hormonal solutions, vaccines, antibiotics, and injectable formulations. Engineered for 1-30ml liquid applications, the integrated system combines filling, sealing, and quality control in one seamless operation.
Quickly switch between 1ml insulin ampoules and 30ml antibiotic vials with rapid-change tooling. Servo-driven pumps ensure ±0.5% dosing accuracy, critical for high-value biologics and sensitive formulations.
Features ISO 14644-1 Class 5-compliant laminar airflow with real-time particulate monitoring. Proprietary "Zero Contact" sealing mechanism eliminates contamination risks during ampoule neck fusion.
Achieve 600-1,200 ampoules per minute throughput with dual-track design. The energy-efficient 550W drive system reduces operational costs by 18% compared to traditional models.
| Parameter | Specification |
|---|---|
| Applicable Specifications | 1-20ml Ampoules |
| Filling Accuracy | ±0.5-2% |
| Filling Speed | Adjustable |
| Qualification Rate | 99.9% |
| Breakage Rate | <1% (whole line) |
| Sealing Gas Options | Gas (liquefied Gas) + Oxygen, Oxyhydrogen Generation Gas, Natural Gas |
| Fresh Water Consumption | 0.6-1.0 Cbm/h at 0.2-0.4Mpa |
| Control System | Advanced Intelligent Electronic Control Technology |
| Standard Compliance | GMP |
| Warranty | 1 Year |
- AI-Powered Error Detection: Machine vision cameras instantly identify underfilled or missealed ampoules, achieving 99.7% batch compliance
- GMP/FDA-Ready Construction: All contact surfaces use 316L stainless steel, validated for CIP/SIP workflows
- Low-Breakage Design: Advanced ampoule alignment technology reduces glass breakage to <0.1%
- Touchscreen HMI with real-time OEE metrics and temperature monitoring
- IoT connectivity for remote diagnostics and predictive maintenance
- Vaccine producers scaling up pandemic response capabilities
- CMO facilities handling multi-client liquid formulations
- Nutraceutical companies expanding into injectable supplements
- Pharmaceutical manufacturers of hormonal solutions and injectables
This system delivers 40% reduction in unplanned downtime through predictive maintenance capabilities. The combination of 99.5% filling accuracy and 600-1,200 ampoules per minute throughput provides exceptional ROI for pharmaceutical production facilities.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.