High-Speed LYZG Glass Vial Capping Machine: 3-100ml Aluminum Sealing Equipment
High-Speed LYZG Glass Vial Capping Machine: 3-100ml Aluminum Sealing Equipment
Engineered specifically for the global Sterile industry, the LYZG series high-speed capping machine for glass bottles delivers unparalleled precision in the aluminum capping sealing process. This specialized supporting equipment is meticulously designed to process glass vials after they have been filled with measured powder s, including freeze-dried products, antibiotics, and biochemical medications.
Core Technological Advantages
1. Precision Aluminum Capping Mechanics
- Achieve a flawless, professional seal to protect the integrity of your Sterile products.
- Single-Blade Rolling Technology: This machine utilizes a specialized single-blade rolling head for the capping process, which guarantees a smooth, flat, and aesthetically pleasing seal with exceptional sealing quality.
- Soft-Start Rotational Dynamics: The infinitely variable speed rolling cutter features a soft-start mechanism, significantly minimizing mechanical shock during operation. This translates to a dramatically low bottle breakage rate of just 0.05% and extends the overall service life of the equipment.
2. Advanced Automation & Contamination Control
Maximize operational efficiency while maintaining strict cleanroom standards.
- Smart Operation Integration: The system is fully governed by a programmable logic controller (PLC) and an intuitive human-machine interface (HMI), ensuring consistently smooth and reliable performance.
- Fail-Safe Cap Delivery: It features a sophisticated hanging cover mechanism combined with a strict "no bottle no cap" logic sequence that operates at a 100% success rate.
- Active Particulate Extraction (Optional): To eliminate potential quality and pollution issues, the system can be equipped with a vacuum device that actively extracts aluminum scraps generated during the rolling process.
- Optimized Material Handling: Vials are securely managed using a dial for bottle delivery, complemented by an integrated bottle removal function.
Target Applications
The LYZG capping machine is the ideal modular addition to Sterile packaging lines handling high-value therapeutic formulations:
- Freeze-Dried (Lyophilized) Powders: Securely seals vials containing moisture-sensitive lyophilized therapies.
- Antibiotic Formulations: Provides robust aluminum sealing for 3-100ml antibiotic glass bottles, ensuring long-term stability.
- Biochemical s: Safely finalizes the packaging process for highly specialized biochemical powder medications.
Technical Specifications
Note: Total production output and specific configurations are adaptable based on vial dimensions and facility requirements. Different bottle specifications require the replacement of scale parts.
| Specification | Technical Parameters |
| Target Volume Range |
3 - 100 ml Vials |
| Production Capacity |
3,000 - 24,000 pcs/h (Varies by size) |
| Capping Heads |
5, 10, 16, or 20 Heads (Selectable based on capacity needs) |
| Capping Qualification Rate |
99.5% |
| Damage / Breakage Rate | 0.05% |
| No Bottle-No Capping | 100% |
| Oscillator Power |
40 ~ 120Hz |
| Clean Air Consumption & Pressure |
~5 - 6 m³/h @ 0.6 - 0.8 MPa |
| Vacuum Consumption (Optional) |
300 m³/h (For aluminum chip absorption) |
| Total Power |
~2.5 kW (380V) |
| Machine Weight |
2,300 Kg |
| Dimensions (L x W x H) |
1820 x 1060 x 1750 mm |
Manufacturer Expertise
Manufactured by Suzhou Lingyao Sterile Equipment Co. Ltd., this capping machine represents a commitment to providing highly professional, reliable, and compliant machinery for the global Sterile sector.
Get in Touch
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