Sterile Ampoule Liquid Filler for Insulin with 0.5% Dosing Accuracy and 26,000 Ampoules/Hour Capacity
Price:
USD 150,000-350,000 per unit
MOQ:
1 unit
Delivery Time:
180 work days
Brand:
Lingyao
Product Description
Sterile Ampoule Liquid Filler for Insulin
Designed specifically for insulin and other high-value biologics, this sterile ampoule filling machine combines precision engineering with pharmaceutical-grade compliance to meet stringent drug manufacturing requirements.
Key Features
Ultra-Compact Design
- Optimized footprint (1.8m × 1.2m) for small-batch production and cleanroom environments
- Modular structure for integration with isolator or RABS systems
Zero-Contamination Guarantee
- Full CIP/SIP (Clean-in-Place/Sterilize-in-Place) functionality
- 316L stainless steel contact surfaces with FDA-compliant seals
- Compliance with WHO GMP and ISO 14644-1 Class 5 standards
Adaptive Temperature Control
- Patented cooling jackets maintain insulin at 2-8°C during filling
- Real-time viscosity monitoring adjusts pump speeds
Smart Production Analytics
- HMI touchscreen tracks fill weight (2-500ml range)
- Rejects under/overfilled ampoules and generates audit-ready reports
- OEE dashboard identifies bottlenecks, boosting throughput to 26,000 ampoules/hour
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | LYQCL100+LYASMR 620/43+LYAGF8 |
| Size Range | 1-20ml national standard ampoules |
| Output (1-2ml) | 16,000-22,000 pcs/hour |
| Output (5-10ml) | 8,000-12,000 pcs/hour |
| Output (20ml) | 5,000-7,000 pcs/hour |
| Filling Precision | ±0.5-2% (according to pharmacopoeia standard) |
| Total Power | 72kW, 380V, 50HZ |
| Outline Size | 9940×2260×2445mm |
| Net Weight | 7800 kg |
Configuration Details
| Component | Specification |
|---|---|
| Number of Filling Needles | 12 needles |
| Suitable Vial Size | 1-10ml |
| Output Capacity | ≥24,000 vials/hour |
| Accuracy | ±1% |
| Nitrogen Consumption | 0.2-0.3 Mpa, 1.5-2.5 m³/h |
Competitive Advantages
- Seamless Scalability: Upgradeable from manual loading to robotic arm automation
- Energy Efficiency: Servo motors reduce power consumption by 30%
- Material Savings: Peristaltic pump technology cuts insulin waste to <0.5ml per 100ml batch
Ideal Applications
- Insulin manufacturers supplying GCC countries requiring halal-certified biologics
- CDMOs handling cytotoxins or monoclonal antibodies
- Hospitals producing in-house sterile preparations under USP <797> guidelines
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Suzhou Lingyao Intelligent Equipment Co., Ltd.
Location
No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact Person
Jerry