High-Speed Ampoule Filling Line 32,000 Vials/Hour with 316L Stainless Steel Construction for Pharmaceutical Production
This comprehensive high-performance solution is designed for pharmaceutical and biotech manufacturers, integrating washing, drying, filling, and sealing into a single streamlined process. The system ensures exceptional efficiency, accuracy, and compliance with global regulatory standards.
- High-speed production capacity up to 32,000 vials per hour
- Intelligent PLC control system with real-time monitoring
- Filling accuracy within ±1%
- Compatible with 1-10ml vials in round or special shapes
- Constructed with 316L stainless steel and FDA-approved materials
| Parameter | Specification |
|---|---|
| Product Model | LYQCL100+LYASMR 620/43+LYAGF8 |
| Size Range | 1-20ml national standard ampoules |
| Output (1-2ml) | 16,000-22,000 pcs/h |
| Output (5-10ml) | 8,000-12,000 pcs/h |
| Output (20ml) | 5,000-7,000 pcs/h |
| Clarity | >99% |
| Breakage Rate | ≤1% (whole line) |
| Filling Precision | ±0.5-2% (according to pharmacopoeia standard) |
| Water Consumption/Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning CA Consumption/Pressure | 0.3-0.6Mpa / 35-80m³/h |
| Sealed Gas | Gas (liquefied gas) + oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen Consumption | 0.2-0.3Mpa, 1.2-1.5m³/h |
| Gas Consumption | 0.1-0.3Mpa, 1.5-2.5m³/h |
| Exhaust Volume | 3,500-4,100m³/h |
| Net Weight | 7,800 kg |
| Total Power | Approximately 72kw, 380V, 50HZ |
| Outline Size | Approximately 9940×2260×2445mm |
Built with 316L stainless steel and FDA-approved materials to ensure maximum durability and hygiene. The modular design enables seamless integration into existing production lines, while the tool-free changeover system significantly reduces production downtime.
Ideal for producing vaccines, biologics, and other injectable drugs, this ampoule filling line delivers unmatched performance, scalability, and compliance with strict GMP and FDA standards. Advanced automation and intelligent control systems make it a cornerstone of modern pharmaceutical manufacturing.
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