High Speed Ampoule Filling Line for Vitamin C Solutions - 12,000-30,000 pcs/h Output with ±0.5% Precision
Our high-speed ampoule filling line delivers pharmaceutical-grade precision for Vitamin C injections and other critical parenteral solutions, combining advanced technology with regulatory compliance for superior production performance.
- Ultra-High Precision Filling: ±0.5% accuracy with servo-driven ceramic piston pumps ensures exact dosing consistency for sensitive formulations requiring pH stability and oxidation prevention
- GMP-Certified Sterility: 316L stainless steel construction with ISO Class 5 cleanroom compatibility guarantees contamination-free production for heat-labile biologics and vaccines
- Flexible Production Capability: Quick-change tooling adapts to 1-20ml ampoules, supporting both liquid and viscous formulations including antibiotics and adrenaline injections
- Smart Control System: Touchscreen HMI and PLC automation enable real-time monitoring of filling volume, temperature, and line speed with 30% energy savings
- End-to-End Integration: Seamless integration with upstream/downstream equipment including sterilization tunnels and visual inspection systems minimizes downtime
| Parameter | Specification |
|---|---|
| Product Model | LYQCL120+LYASMR 620/43+LYAGF12 |
| Size Range | 1-10ml national standard ampoules |
| Output (1-2ml) | 12,000-30,000 pieces/hour |
| Output (5-10ml) | 8,000-12,000 pieces/hour |
| Clarity | >99% |
| Breakage Rate | ≤1% (whole line) |
| Filling Precision | ±0.5% (pharmacopoeia standard) |
| Water Consumption/Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning CA Consumption/Pressure | 0.3-0.6Mpa / 35-80m³/h |
| Sealed Gas | Gas (liquefied gas) + oxygen, oxyhydrogen generation gas, natural gas |
| Oxygen Consumption | 0.2-0.3Mpa, 1.2-1.5m³/h |
| Gas Consumption | 0.1-0.3Mpa, 1.5-2.5m³/h |
| Exhaust Volume | 3,500-4,100m³/h |
| Net Weight | 7,800 kg |
| Total Power | Approximately 72kW, 380V, 50HZ |
| Outline Size | Approximately 9,940 x 2,260 x 2,445mm |
High-Speed Production: Achieves 24,000 ampoules/hour for high-demand markets including vitamin supplements and emergency medications
Regulatory Standards: Meets FDA 21 CFR Part 11 and EU Annex 1 requirements for data integrity and traceability
Scalable Design: Modular architecture supports future upgrades for lyophilized products or nitrogen purging
Ideal for pharmaceutical manufacturers specializing in vitamin therapies, emergency injectables, biotech innovations, and parenteral solution production requiring speed, precision, and regulatory compliance.
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