LYQCL-80 High-Capacity Ultrasonic Ampoule Vial Washer 2–30ml Vials 16000 BPH Performance Advanced cGMP Compliance
LYQCL-80 High-Capacity Ultrasonic Vial Washer | 2–30ml Vials | 16000 BPH Performance | Advanced cGMP Compliance
Introducing the LYQCL-80 Ultrasonic Vial Washing Machine, engineered to meet the high-demand cleaning requirements of the Sterile industry. Optimized for 2–30 ml vials, this machine boasts a remarkable processing capacity of 16000 bottles per hour, making it an ideal choice for large-scale production environments.
The LYQCL-80 employs an advanced 800 W ultrasonic cleaning system, capable of adjusting frequencies between 20–43 kHz. This ensures thorough cleaning of vials, both internally and externally, across its 6-station cycle. The system uses recycled water, WFI, and sterile compressed air, each filtered to 0.22 µm, to meet stringent cleanliness standards and prevent contamination.
Key to its operation is the precision engineering of vial handling, utilizing mesh-belt transfers and PU grippers. This reduces the risk of breakage significantly, maintaining a damage rate of less than 0.5%. The machine is constructed from high-quality SS316L and Sterile-grade plastics, ensuring durability and compliance with cGMP standards.
For user convenience, the LYQCL-80 is equipped with a PLC and a 10" touch-screen HMI, facilitating easy control through pre-set parameters and recipe-based operations. This interface also allows for real-time monitoring and logging of operational data, alongside automated alerts for system diagnostics.
Technical Specifications
| Item | Specification |
|---|---|
| Model | LYQCL-80 Ultrasonic Vial Washing Machine |
| Vial Volume Range | 2–30 ml glass vials |
| Output Capacity | Approx. 16000 bottles/hour |
| Ultrasonic Power | 800 W |
| Ultrasonic Frequency | 20–43 kHz (adjustable per vial size) |
| Washing Stations | 6 stations: RW & WFI washing + sterile CA blowing |
| Filters | 0.22 µm on RW, WFI, and compressed air |
| Working Pressures | CA: 2–3 bar; Recycled Water: 2–3 bar; WFI: 2–3 bar |
| Bottle Damage Rate | <0.5% |
Safety and operational efficiency are further enhanced through features such as full acrylic/Plexiglas guarding, FLP-grade components, and an emergency stop mechanism. The machine is designed to operate quietly, with noise levels kept below 75 dB(A), providing a comfortable working environment.
Supplied with extensive validation documentation, including DQ/IQ/OQ protocols and comprehensive manuals, the LYQCL-80 ensures a smooth transition from installation to production. It represents a robust, efficient solution for maintaining high standards in vial washing within the Sterile sector.
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