LYQCL-120 Ultrasonic Vial and Ampoule Washing Machine Exceptional Throughput for 2–20ml Glass Containers 25000 BPH Capacity
LYQCL-120 Ultrasonic Vial and Ampoule Washing Machine | Exceptional Throughput for 2–20ml Glass Containers | 25000 BPH Capacity
The LYQCL-120 Ultrasonic Vial and Ampoule Washing Machine sets a new benchmark in high-performance cleaning solutions for the Sterile industry. Engineered to handle 2–20 ml glass ampoules and vials, this machine offers an unparalleled capacity of 25000 bottles per hour, making it an indispensable asset for high-demand production lines.
At the heart of the LYQCL-120 is its 1000 W ultrasonic cleaning system, adjustable between 20–43 kHz. This allows for deep and effective cleaning across its comprehensive 7-station cycle, utilizing recycled water, WFI, and sterile compressed air with 0.22 µm filtration. This ensures that all containers meet the highest standards of cleanliness and sterility.
The machine's design prioritizes vial safety, using advanced handling mechanisms such as PU grippers and mesh-belt transfers to minimize breakage rates to less than 0.3%. All contact parts are made from durable SS316L and high-grade Sterile materials, ensuring longevity and compliance with cGMP guidelines.
Operators will appreciate the intuitive PLC with a 10" touch-screen HMI, which simplifies control through recipe-based settings and real-time monitoring of key parameters. The system also provides comprehensive alarms and diagnostics to maintain optimal performance and quickly address any issues that arise.
Technical Specifications
| Item | Specification |
|---|---|
| Model | LYQCL-120 Ultrasonic Vial and Ampoule Washing Machine |
| Vial/Ampoule Volume Range | 2–20 ml glass containers |
| Output Capacity | Approx. 25000 bottles/hour |
| Ultrasonic Power | 1000 W |
| Ultrasonic Frequency | 20–43 kHz (adjustable per container size) |
| Washing Stations | 6 stations: 3 RW & WFI washing + 3 sterile CA blowing |
| Filters | 0.22 µm on RW, WFI, and compressed air |
| Working Pressures | CA: 3–5 bar; Recycled Water: 2–3 bar; WFI: 2–3 bar |
| Container Damage Rate | <0.3% |
Safety and user comfort are integral to the LYQCL-120's design, featuring full transparent guarding, FLP-grade components, and emergency stop capabilities. The system is engineered to operate quietly, with noise levels below 70 dB(A), fostering a more pleasant working environment.
Complete with extensive validation documentation, including DQ/IQ/OQ protocols and detailed manuals, the LYQCL-120 ensures a smooth transition from installation to full-scale production, offering a reliable and efficient solution for maintaining high standards in vial and ampoule washing.
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