Sterile Vial Filling Machine 120 BPM CE cGMP Compliant Class A LAF for Glass Tube Sealing

Engineered for strict pharmaceutical packaging environments, this fully automatic glass tube cartridge filling and sealing machine provides precise dosing, capping, and encapsulation. Designed specifically for sterile production lines, the system accommodates volumes ranging from 1ml to 5ml, making it highly suitable for pharmaceutical, biotechnology, and specialized cosmetic applications while fully adhering to GMP standards.

Core System Features

• High-Precision Dispensing: Capable of processing a wide range of formulations—including sterile solutions, suspensions, and viscous fluids—while maintaining a strict volumetric filling accuracy of ± 0.5%.

• Intelligent PLC & HMI Control: Governed by a Programmable Logic Controller (PLC) with an intuitive touchscreen Human-Machine Interface (HMI), allowing operators to easily monitor production speeds, filling parameters, and system diagnostics in real time.

• Integrated CIP Compatibility: Features built-in Clean-in-Place (CIP) system integration, enabling standardized, effortless, and repeatable sanitization of the fluid path between production batches to prevent cross-contamination.

• Seamless Line Integration: Engineered with a modular and scalable architecture, allowing the machine to easily integrate into existing pharmaceutical production lines or operate as a standalone unit for pilot-scale manufacturing.

Typical Application Scenarios

• Pharmaceutical Manufacturing: Sterile injectable solutions, suspensions, and liquid therapeutics.

• Biotechnology Laboratories: High-value biologics and specialized reagent packaging.

• Cosmetics & Personal Care: High-end cosmetic serums and concentrated active ingredients.

• Research & Development (R&D): Pilot-scale manufacturing and clinical trial batch production.

Technical Specifications

Regulatory Compliance & Validation Support

Our equipment is engineered to meet strict international regulatory standards, ensuring seamless integration into your facility's quality management systems.

• Complete Validation Documentation (DQ/IQ/OQ/PQ): We provide comprehensive validation protocols to support your regulatory submissions, including Design, Installation, Operational, and Performance Qualifications, alongside complete material traceability certificates for all product-contact components.

• GMP-Compliant Sanitary Design: Built strictly to Good Manufacturing Practice (GMP) principles. The equipment features crevice-free stainless steel construction and is fully compatible with CIP/SIP (Clean-in-Place / Sterilize-in-Place) procedures to eliminate contamination risks.

• Data Integrity & Traceability: Designed to support FDA 21 CFR Part 11 requirements. Our intelligent PLC systems feature secure multi-level user access, automated electronic audit trails, and real-time batch data recording that can be easily exported or integrated into your SCADA/MES systems.