Automated Overhead Conveyor Powder Coating Line System with Cyclone Recovery & Tunnel Oven
Automated Overhead Conveyor Powder Coating Line System with Cyclone Recovery & Tunnel Oven
Overview
The CoatTech Automated Conveyor Line is a high-performance turnkey solution engineered for continuous mass production. This fully integrated system combines automated pre-treatment, moisture drying, electrostatic powder coating, and thermal curing into one seamless loop. Designed to reduce labor costs and maximize throughput, it delivers a consistent, high-quality finish for industries ranging from automotive to home appliances.
Core Features
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Continuous Loop System: The QXG-Series suspension chain conveyor operates non-stop, allowing for efficient loading and unloading without interrupting the coating process.
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Precision Control: Managed by a central PLC Touch Screen (HMI) with Variable Frequency Drives (VFD) for accurate speed synchronization (0-6 m/min).
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Rapid Color Change: Features a Mono-Cyclone + After-filter recovery system capable of 98%+ powder recovery, allowing color switches in under 15 minutes.
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Thermal Efficiency: The tunnel curing oven employs a "bottom-feed, top-return" airflow design with high-density rock wool insulation to minimize energy consumption.
Technical Specification Sheet
| Parameter | Standard Series (Start-up) | High-Performance Series | Customized Options |
| Conveyor Chain Model | QXG-150 (Light Duty) | QXG-250 (Heavy Duty) | Heavy I-Beam / Power & Free |
| Single Point Load | Max 30kg per hanger | Max 50-80kg per hanger | 100kg - 500kg+ |
| Line Speed | 0.5 - 3.0 m/min (Adjustable) | 1.0 - 6.0 m/min (VFD) | Step-Index / High Speed |
| Drive Unit Power | 1.5 kW - 2.2 kW | 3.0 kW - 5.5 kW | Drive Redundancy |
| Powder Recovery | Cartridge Filter (95% rate) | Mono-Cyclone + Filter (98%+) | Magic Center / Multi-Cyclone |
| Spray Guns | Manual Stations (2-4 units) | Reciprocator + 8-12 Auto Guns | Integration (Gema/Wagner) |
| Curing Temp | 180°C - 200°C | 180°C - 220°C | High Temp (250°C+) |
| Heating Source | LPG / Electric Infrared | Natural Gas / Diesel Burner | Biomass / Steam |
| Total Installed Power | Approx. 30 - 60 kW | Approx. 80 - 150 kW | Dependent on config |
Applications:
Automotive parts, aluminum profiles, home appliances (white goods), metal fencing, and racking systems.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.