Ferrovadium Furnace Equipment
Price:
The price will be negotiated based on the technical requirements and supply scope of Party A
MOQ:
1 unit
Delivery Time:
2 months
Brand:
Shaanxi Chengda
Product Description
Ferrovadium Furnace Equipment Introduction
Ferrovadium furnace is a special core industrial furnace dedicated to the smelting of ferrovadium alloys. It adapts to electro-silicon thermal process and electro-aluminum thermal process, uses electric arc as heat source to efficiently reduce raw materials such as vanadium pentoxide and vanadium trioxide. Featuring high smelting efficiency, high vanadium recovery rate, low energy consumption and high automation, it is widely applied in metallurgy, special steel, aerospace and other industries.
Core Advantages
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Professional smelting designOptimized for high temperature (1600-1800℃) and strong corrosion during ferrovadium smelting. The furnace lining adopts composite structure of magnesia brick, chrome-magnesia brick and corundum slag ramming, featuring high temperature resistance, erosion resistance and long service life.
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High efficiency & energy savingAvailable in standard capacity from 1.5t to 5t, matched with 1800kVA transformer. Equipped with conductive cross arm and precise electrode lifting control system, it achieves high thermal efficiency and low power consumption, with vanadium recovery rate over 95%.
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Safe & stable operationAdopts full water-cooled furnace cover and sealed furnace body design, equipped with furnace tilting, furnace cover lifting & rotating and explosion-proof smoke exhaust system, ensuring safe operation and convenient maintenance.
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Intelligent controlAdopts PLC automatic control system to realize full-process automatic operation of batching, heating, smelting, slag tapping and iron tapping. Real-time monitoring of temperature, current and voltage ensures stable smelting quality.
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Strong flexibilityCustomizable capacity from 1.5t to 10t, compatible with various raw materials including vanadium slag, V₂O₅ and V₂O₃, meeting diverse production capacity demands.
Structural Composition
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Furnace BodyHigh-strength steel plate welded shell with reinforced steel rings. Composite furnace lining structure effectively prevents furnace leakage and thermal shock damage.
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Furnace Cover SystemWater-cooled sealed furnace cover with lifting and rotating mechanism, reducing heat loss and flue gas emission.
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Electrode SystemHigh-purity graphite electrodes matched with servo lifting device, which can automatically adjust electrode height and current to stabilize electric arc and control temperature accurately.
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Tilting MechanismElectric/hydraulic tilting drive structure, realizing thorough separation of slag and molten iron with smooth discharging.
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Electric Control SystemProfessional metallurgical transformer and PLC intelligent control cabinet, integrated with data acquisition, power regulation, safety interlock and fault alarm functions.
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Auxiliary SystemsComplete supporting systems including material conveying, dust removal, cooling water circulation and slag treatment to form a one-stop production solution.
Main Technical Parameters
| Item | Specification |
|---|---|
| Rated Capacity | 1.5t/3t/5t (Customizable up to 10t) |
| Transformer Capacity | 1800kVA |
| Working Voltage | 127/220V |
| Rated Current | 4750A |
| Graphite Electrode Diameter | 200mm |
| Smelting Temperature | 1600-1800℃ |
| Tilting Angle | Slag tapping ≥20°, Iron tapping ≥45° |
| Furnace Lining Material | Magnesia brick + corundum slag ramming |
| Control Mode | PLC automatic / manual mode |
Application Fields
- Mass production of FeV40, FeV50, FeV60 ferrovadium alloys
- Vanadium element addition for high-strength steel and stainless steel
- Preparation of high-end vanadium-based materials for aerospace and new energy industries
- Comprehensive recovery and utilization of vanadium secondary resources
Our Strengths
We have more than 20 years of professional experience in R&D and manufacturing of metallurgical electric furnaces. We provide one-stop services including customized design, production, installation, commissioning, technical training and after-sales maintenance. Our reliable equipment has been sold well at home and abroad with good market reputation.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
Location
Room 1201, Greenland Blue Ocean Building, Zhanba Yi Road, Yanta District, Xi'an City, Shaanxi Province, China
Contact Person
Du