10T Electroslag Remelting Furnace ESR Unit for Alloy Steel Ingot Production
10T Electroslag Remelting Furnace for Alloy Steel Ingot Production
The 10T Electroslag Remelting (ESR) Furnace refines consumable electrodes into high-purity alloy steel ingots through the electroslag remelting process. It delivers superior cleanliness, uniform solidification and excellent surface quality, making it an ideal solution for tool steel, bearing steel, die steel and high-temperature alloy production.
Key Selling Points
- Large Capacity: 10-ton ingot capacity supports continuous industrial production with a stable melting rate.
- High Purity Refining: Effective removal of sulfur, oxygen and non-metallic inclusions for clean, homogeneous alloy steel.
- Automatic Electrode Regulation: PLC-based electrode feed control maintains a stable slag pool and consistent melting current.
- Energy Efficient: Optimized short-network electrical design reduces power consumption per ton.
- Reliable Structure: Heavy-duty frame, water-cooled copper crystallizer and stable tilting mechanism ensure long service life.
Working Principle
A consumable electrode is melted by the resistance heat of the molten slag. The refined metal droplets pass through the slag layer, drop into the water-cooled mold and solidify into a dense, high-purity ingot.
Main Technical Parameters
| Item | Specification |
|---|---|
| Rated Capacity | 10 t |
| Rated Power | 1500 kVA |
| Melting Rate | 0.8 - 1.2 t/h |
| Secondary Voltage | 45 - 70 V AC |
| Working Temperature | 1500 - 1700 °C |
| Electrode Diameter | 300 - 500 mm |
| Cooling Water Flow | 30 - 40 m³/h |
| Control Mode | PLC automatic electrode regulation |
Applications
Suitable for refining tool steel, bearing steel, die steel, stainless steel and nickel-based superalloys.
Why Choose Us
We provide complete process design, equipment manufacturing, installation and commissioning support. ISO9001 certified production ensures consistent quality and reliable after-sales service.
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