3T Industrial Electroslag Remelting Furnace with Automatic Electrode Control System
3T Industrial Electroslag Remelting Furnace with Automatic Electrode Control
The 3T Industrial Electroslag Remelting (ESR) Furnace is a compact, energy-saving unit built for high-purity alloy steel ingot refining. With an automatic electrode control system and HMI touch screen operation, it is an efficient solution for small and medium batch production of special steel.
Key Selling Points
- Automatic Electrode Control System: Closed-loop regulation keeps the melting current stable and improves ingot surface quality.
- Energy Saving Design: Optimized electrical parameters lower unit power consumption and operating cost.
- High Purity Ingot Refining: Effectively removes inclusions and gas for clean, dense ingots.
- Compact and Flexible: 3-ton capacity suits laboratories, pilot lines and small batch production.
- Easy Operation: HMI touch screen with real-time process monitoring and fault alarms.
Working Principle
The consumable electrode melts under the resistance heat of the molten slag. Metal droplets pass through the slag and solidify in the water-cooled mold, forming a high-purity ingot with uniform structure.
Main Technical Parameters
| Item | Specification |
|---|---|
| Rated Capacity | 3 t |
| Rated Power | 600 kVA |
| Melting Rate | 0.3 - 0.5 t/h |
| Secondary Voltage | 40 - 60 V AC |
| Working Temperature | 1500 - 1700 °C |
| Electrode Diameter | 200 - 350 mm |
| Cooling Water Flow | 15 - 20 m³/h |
| Control Mode | Automatic electrode control with HMI touch screen |
Applications
Suitable for refining tool steel, die steel, alloy structural steel and other special steels.
Why Choose Us
We provide complete process design, equipment manufacturing, installation and commissioning support. ISO9001 certified production ensures consistent quality and reliable after-sales service.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.