High Precision PCB SMT AOI Machine Visual Inspection RGB Optical
K20 series downward Automated Optical Inspection
| Device model | K2012DT | |
| Detection capacity | Detection items | CHIP component body, CHIP component solder joints, characters, DIP solder joints |
| Smallest component | CHIP:0201 Pitch:0.3mm | |
| Detection method | Algorithm parameter debugging, machine learning | |
| Optical system | Camera | 12MP high-speed color industrial camera |
| Telecentric lens | 0.23X | |
| Resolution | 15um | |
| FOV | 60x45mm | |
| Detection speed | 3FOV/s | |
| Software system | Operating system | Windows 10 |
| Mechanical property | PCB Thickness | 0.3~10mm(warpage≤5mm) |
| Component Height | 180mm upper, 30mm lower (special height can be customized) | |
| Driving equipment | Servo motor + ball screw + linear slide | |
| Moving speed | Max.600mm/s | |
| Positioning accuracy | ≤8um(after calibration) | |
| PCB transport rail | PCB rail transportation height: 900±20mm (from the ground to the PCB guide rail transportation surface) | |
| PCB maximum size: 510mmx460mm | ||
| PCB minimum spacing: ≤90mm | ||
| Parameters | Power source | AC220V/50Hz/2000W |
| Overall size | W1140mmxD1400mmxH1600mm (excluding foot 100±20mm) | |
| Weight | ≈700KG | |
| Air Pressure | ≥0.5MPa | |
| Environmental requirements | Temperature: 5~40℃, relative humidity 25%~80% (no frost) | |
| Upstream and downstream equipment communication | Standard SMEMA interface | |
Scientific platform design
Grinding grade moving track design
repetition accuracy and positioning accuracy is high, low noise.
Design of high precision motion control system
Avoid data loss of motion system, ensure high-speed and stable operation, and effectively improve the speed of motion acceleration and deceleration.
Product Features - Vision Systems
Industrial camera
High speed multi-frame industrial digital camera.
Constant current light source controller
The full closed loop constant current digital controller ensures the stability and uniformity of light source brightness.
Telecentric optical system
High depth of field, low distortion, full pixel, fixed resolution design.
Product inspection capability
1. Wrong part 2. Missing part 3. Reverse 4. Virtual welding 5. Tin hole 6. Collinearity 7. False welding 8. Pedicle 9. Less tin
10. Continuous tin 11.DIP solder joint less tin 12. Position offset 13.DIP leakage plug-in 14.DIP not out of the foot...
MES data docking function and powerful SPC system
1. Real-time statistics of the top10 alarm components
2. Enables setting an alarm count to automatically halt upstream equipment.
3. Export the entire board image of each PCB in real time for subsequent traceability
4. Indigenously developed MES interface supports standard and customized formats.
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