Modular Tunnel Kiln for Sanitary Ware Firing - 900°C to 1400°C Temperature Range with High Throughput Capacity
Price:
RMB 1000000-1500000 yuan
MOQ:
1
Delivery Time:
15 days
Brand:
Henan Ruiyao
Product Description
Prefabricated Tunnel Kiln for Sanitary Ware Production
Advanced modular thermal processing system designed for continuous high-temperature firing of ceramic products including toilets and sanitary ware. Features rapid installation, energy-efficient operation, and precise temperature control from 900°C to 1400°C.
Key Structural Components
- Steel Framework: Durable structural support ensuring long-term stability
- Insulated Panels: Pre-fabricated thermal insulation walls and roof minimizing heat loss
- Rail System: Continuous track for smooth trolley movement through kiln zones
- Heating System: Distributed burners or electric elements creating precise temperature zones
- Control System: Automated monitoring of temperature, atmosphere, and movement speed
- Exhaust & Ventilation: Efficient gas removal and airflow regulation
Production Process Flow
| Process Stage | Temperature Range | Function |
|---|---|---|
| Loading | Ambient | Raw materials loaded onto trolleys at kiln entrance |
| Preheating Zone | Gradual Increase | Moisture removal to prevent thermal shock |
| Heating Zone | 900°C - 1400°C | Primary firing process for material transformation |
| Soaking Zone | Peak Temperature | Uniform heating and complete material conversion |
| Cooling Zone | Gradual Decrease | Controlled cooling to prevent cracking and warping |
| Unloading | Ambient | Finished products removed for inspection and packaging |
Technical Advantages
- High energy efficiency with optimized heat exchange technology
- Uniform temperature distribution ensuring consistent product quality
- High throughput capacity for continuous large-volume production
- Modular design enabling rapid assembly and future expansion
- Advanced automated controls for precision and reliability
- Flexible configuration for various product types and production scales
Industrial Applications
- Ceramic Industry: Tiles, sanitary ware, and refractory materials
- Brick Manufacturing: Mass production of various brick types
- Metallurgical Industry: Heat treatment of metals and alloys
- Chemical Industry: Controlled high-temperature processes
- Glass Industry: Annealing and tempering glass products
Operational Specifications
Temperature range: 900°C - 1400°C | Continuous operation | Counter-current heat exchange | Prefabricated modular construction
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Henan Ruiyao Intelligent Environmental Protection Co., Ltd
Location
Suixian Industrial Zone, Suixian, Shangqiu, Henan Province, P. R. China
Contact Person
Wang