Energy Efficient Roller Kiln RY-RK-2480G Waste Heat Recovery Low Fuel Consumption Ceramic Kiln 1300C Full Automatic
Energy-Efficient Operation - RY-RK-2480G Roller Kiln
RY-RK-2480G is a continuous energy-efficient operation roller kiln engineered by Henan Ruiyao Intelligent Environmental Protection for high-throughput ceramic tile, tableware and sanitaryware firing. It combines a proven tunnel-type roller conveying system with advanced PLC automation to deliver consistent, high-grade firing results around the clock.
Product Description
Energy cost is the largest variable in ceramic firing. The RY-RK-2480G is engineered to minimize it: flue gas waste heat is recovered to preheat combustion air and dry green ware, high-grade insulation reduces shell losses, and automatic air-fuel ratio control keeps combustion clean and complete. Plants typically report a marked drop in specific fuel consumption per square meter of fired product.
Key Features
- Waste heat recovery system preheats combustion air and drying tunnel
- High-grade ceramic fiber and lightweight brick composite insulation
- Automatic air-fuel ratio control maintains complete combustion
- Frequency-converted fans match airflow to actual load
- Lower specific fuel consumption reduces both cost and carbon footprint
Technical Parameters
| Model | RY-RK-2480G |
| Product Type | Continuous Roller Kiln |
| Effective Width | 2480 mm |
| Kiln Length | 86.4 m (standard) |
| Max Temperature | 1300 C (customizable up to 1700 C) |
| Waste Heat Recovery | Combustion air preheating plus drying heat supply |
| Insulation | Ceramic fiber and lightweight refractory composite |
| Fuel | Natural Gas / LPG |
| Control System | Full-automatic PLC with air-fuel ratio regulation |
Applications
- Energy-sensitive ceramic tile and tableware plants
- Lines where waste heat is reused for spray dryers and dryers
- Low-carbon production upgrades of existing firing lines
- Continuous firing of bricks and technical ceramics with fuel saving targets
FAQ
Q: How does the kiln save energy?
A: Waste heat recovery, high-grade insulation and automatic air-fuel ratio control work together to lower specific fuel consumption.
Q: Can waste heat be used for other equipment?
A: Yes, recovered heat can be channeled to spray dryers, green ware dryers or space heating.
Q: What fuel is recommended?
A: Natural gas or LPG are recommended for the best combustion control and energy efficiency.
Contact us today to discuss your firing line requirements and get a tailored proposal for the RY-RK-2480G roller kiln.
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