Auto cleaning Vacuum Casting machine for improved potting and dispensing process
Price:
$28,000.00 - $38,000.00/pieces
MOQ:
Negotiable
Delivery Time:
Negotiable
Brand:
D&H
Product Description
Machine Description
Vacuum Casting machine
Vacuum perfusion machine for epoxy silicone PU resins
Vacuum perfusion machine for epoxy silicone PU resins
We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
We offer 2K AB adhesive materials manual potting machine and robot potting machine
1. Vacuum material-feeding system or diaphragm pump feeding system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.
Features&Functions
Strong versatility / Multiple configuration / High production capacity / High precision
* Auto feeding : take use of vacuum pressure to feed materials into A&B tank separately.
* Tank Stirring : A and B tank configure with stirring motors and blades to prevent material sediment in the tank bottom .
* Heating : Tank , pipe , pumps are optional with heaters to assure the whole system can be heating from room temperature to 90°C adjustable.
* Vacuum : A &B tank vacuum for degas the bubble inside material .
* Dynamic mixing : Configuring dynamic motor and mixer to mix A and B fluids evenly.
1.2 Digital display vacuum degree with time setting function , PLC communicate with glue mixing machine; can work automatically.
2.1 Vacuum special glue valve used for glue potting and prevent glue from dropping .
* Auto feeding : take use of vacuum pressure to feed materials into A&B tank separately.
* Tank Stirring : A and B tank configure with stirring motors and blades to prevent material sediment in the tank bottom .
* Heating : Tank , pipe , pumps are optional with heaters to assure the whole system can be heating from room temperature to 90°C adjustable.
* Vacuum : A &B tank vacuum for degas the bubble inside material .
* Dynamic mixing : Configuring dynamic motor and mixer to mix A and B fluids evenly.
Vacuum Chamber three axis glue potting machine
1、Vacuum Chamber
1.1 Configure security grating toughened glass , observation window, inlet and outlet with safety protection device , to ensure the safety of operators.
1.1 Configure security grating toughened glass , observation window, inlet and outlet with safety protection device , to ensure the safety of operators.
1.2 Digital display vacuum degree with time setting function , PLC communicate with glue mixing machine; can work automatically.
1.3 Vacuum inspect control system , 55L/s vacuum pump to assure vacuum efficiency.
2、Vacuum glue dispensing valve
2、Vacuum glue dispensing valve
2.1 Vacuum special glue valve used for glue potting and prevent glue from dropping .
2.2 Stainless steel design for glue touched parts , rod shaft sealing parts are use original import parts to keep high durability.
2.3 Vacuum valve can be washed via self-cleaning , to prevent remained glue inside and caused blocking .
3、Three axis working platform
2.3 Vacuum valve can be washed via self-cleaning , to prevent remained glue inside and caused blocking .
3、Three axis working platform
3.1 Three axis chamber installed on the top , which is curtail the chamber volume efficiently and accelerate vacuum speed .
3.2 Touch screen operation , English & Chinese operation version , can record and display different parameter .
3.3 Program dot , line , arc , circle and some irregularity products . Glue potting files can be edit on programming or import from CAD. The program memory 99pcs . The touch screen programming support the whole column , graphical browsing , group editing and other functions.
3.4 Z axis fixed board can be adjusted up and down to adopt different work pieces on different heights , you don’t re-edit the working path , but only adjust the working path when replace the nozzles .
Tech Data
Glue ratio | 1 ：1 ---10：1 |
Ratio acurracy | ±2% |
Glue-out speed | 1g/s --24g/s（Base on glue ratio） |
Glue-out accuracy | ±2% |
Program memory | 99 pcs |
Glue viscosity | 50cps~8000cps（Reference number） |
Opearation Mode | Manual mode /Automatic mode |
Ratio Control | PLC/ Double plunger pump (Can change different type of metering pumps) |
Flow Control | Digital input |
Parameter display | Pointer / digital display |
Automatic control system | Touch screen / button switch/ third party signal |
Mixing Method | Static mixing / Automatic cleaning |
Storage Tank | Stainless steel A and B(10L,25L ,40L optional) |
Stainless steel cleaning barrel C（5L） | |
Vacuum degas（-0.1MPa） | |
Liquid level sensor（Low liquid level/high liquid level） | |
A/B Tank stirring | |
AB glue constant temperature heating(available) | |
Glue filter | |
Power | 220V/50Hz/5000W |
Outer dimension | Glue Potting Machine：995mm×600mm×1500mm |
Frame Materials | Cold rolled steel/industrial aluminum/stainless steel/sheet metal |
Category | Parameter | Category | Parameter |
Mixing ratio | 1:1—10:1 | Speed | 0-250mm/s（displacement speed） |
Working area | Inner area:500x350x100mm， Dimension:900x790x760mm | ||
Program memory | 99 pcs | Precision | ±0.1mm （accuracy of displacement） ±2%（mixing accuracy） |
Input air pressure | 0.4MPa—0.8MPa | ||
Viscosity range | 0cps~30000cps | Working path | Dot, line , arc , circle |
Operation mode | JOG/AUTO | ||
Control system | PLC | Auto control system | Industrial touch screen program with programming modification, storage and so on |
Flow control | Digital input | ||
Programming method | Teaching programming | Out-glue control system | AB glue suck-back valve /vacuum suck back skill. |
Mixing mode | Dynamic | ||
Power | 380V/50Hz/1200W | Storage system | Stainless steel tanks A Tank: 40L & B Tank: 25L (10L,25L ,40L optional) |
Vacuum degree | -0.1MPa | Vacuum time | 90S（as per different requirement） |
Application
Potting&Casting:
electronics components , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, ,underwater parts, electronic ballast ,aviation parts, aerospace...
Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , battery cover , rectifier and so on ...
Applicable Materials
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials.
Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
Factory Overview
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangzhou Zhengqi Technology Co., Ltd.
Location
Room 402, 4th Floor, Building B3, Liandong U Valley Huangpu Science and Technology Headquarters Port, No. 9, Xicheng South Street, Huangpu District, Guangzhou City, Guangdong Province.
Contact Person
Yolanda Zhou