Vacuum Dosing Systems for the Highly Precise Potting of Electronic Components Under Vacuum Pressure
Price:
$48,000.00/sets 1-1 sets
MOQ:
1
Delivery Time:
10 Work Days
Brand:
Daheng
Product Description
Why Choose Us
Vacuum Dosing Systems for the Highly Precise Potting of Electronic Components Under Vacuum Pressure
We offer a wide range of advanced dispensing solutions, including CCD Vision dispensing systems, AB glue machines, 2-part silicone, polyurethane, and epoxy potting dispensing machines, AB resins compound dosing and dispensing potting systems, 2K potting technology, and AB glue dispensing machines. Our product lineup also includes epoxy dispensing machines, two-component dispensing machines, dual-component dispensing machines, AB dosing system machines, glue dropping machines, glue filling machines, meter-mix dispensing machines, resin dispensing machines, vacuum potting casting system machines, adhesive dispensing systems, dispensing robots with high precision, dispensing valves, AB liquid dispensers, and automated dispensing equipment. We provide solutions for automatic glue dispensing, meter mixing machines, 2K dispensers, 2K DOS machines, 2-part silicones, polyurethane epoxy dispensing potting filling machines, AB epoxy resins compound spraying filling dispensers, two-component AB epoxies, PU and silicones metering mixing systems, 2K dosing units, AB-part dosers, 2K resins metering mixing machines, meter-mix dispensing systems, resin dispensing, adhesive dispensing technology, high-precision and accuracy dispensing robots, dispensing valve units, and automated AB glue dispenser equipment, as well as dynamic and static mixing systems.
Electronics are increasingly present in our lives, these technologies all use a wide array of components -sensors, actuators,central processing units (CPUs), printed circuit boards (PCB), electronics componnets , Capacitor, power supply, transformer,ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....etc. - that need to be protected against environmental factors such as dust and moisture, as well as fluids and heat and
fire exposure.
fire exposure.
Advanced Solutions in Dispensing and Potting Equipment
In today's rapidly evolving manufacturing landscape, precision, efficiency, and reliability are paramount. As industries demand higher standards and more complex applications, the need for advanced dispensing and potting equipment becomes increasingly crucial. Enterprising companies are turning to cutting-edge solutions to meet these demands, leveraging technologies such as CCD vision systems and dual-component dispensing machines to stay ahead of the curve.
CCD Vision Dispensing Systems: Revolutionizing accuracy and quality control, CCD vision dispensing systems integrate advanced imaging technology with precision dispensing capabilities. By providing real-time visual feedback and ensuring precise placement of materials, these systems optimize production processes and minimize waste.
AB Glue Machines: Versatile and robust, AB glue machines are the workhorses of adhesive application. Whether it's two-part silicone, polyurethane, or epoxy, these machines excel in metering, mixing, and dispensing a wide range of materials. With customizable configurations and automated features, they streamline production workflows and enhance product consistency.
2K Potting Technology: For applications requiring superior encapsulation and protection, 2K potting technology delivers unmatched performance. By combining two components precisely at the point of dispensing, this technology ensures thorough mixing and homogeneity, resulting in durable and reliable potting solutions.
Automated Dispensing Equipment: Embracing the era of Industry 4.0, automated dispensing equipment integrates seamlessly into smart manufacturing environments. Equipped with high-precision dispensing valves and robotic arms, these systems offer unparalleled efficiency and repeatability, optimizing production throughput and reducing labor costs.
Dynamic and Static Mixing Systems: Catering to diverse application requirements, dynamic and static mixing systems provide flexible solutions for a variety of materials. Whether it's high-viscosity adhesives or low-viscosity resins, these systems deliver precise mixing ratios and consistent results, ensuring optimal performance in every application.
Metering, Pouring, and Filling Equipment: From meter-mix dispensing machines to resin casting systems, the versatility of modern dispensing equipment knows no bounds. Whether it's sealing, filling, or casting, these machines offer precise control over material flow and dispensing parameters, empowering manufacturers to tackle even the most challenging applications with confidence. In conclusion, the landscape of dispensing and potting equipment is evolving rapidly, driven by advancements in technology and the ever-increasing demands of modern manufacturing. By embracing innovative solutions such as CCD vision systems, automated dispensing equipment, and dynamic mixing systems, companies can unlock new levels of efficiency, precision, and reliability in their production processes. As industries continue to push the boundaries of innovation, the role of advanced dispensing equipment will only grow in importance, shaping the future of manufacturing for years to come.
In today's rapidly evolving manufacturing landscape, precision, efficiency, and reliability are paramount. As industries demand higher standards and more complex applications, the need for advanced dispensing and potting equipment becomes increasingly crucial. Enterprising companies are turning to cutting-edge solutions to meet these demands, leveraging technologies such as CCD vision systems and dual-component dispensing machines to stay ahead of the curve.
CCD Vision Dispensing Systems: Revolutionizing accuracy and quality control, CCD vision dispensing systems integrate advanced imaging technology with precision dispensing capabilities. By providing real-time visual feedback and ensuring precise placement of materials, these systems optimize production processes and minimize waste.
AB Glue Machines: Versatile and robust, AB glue machines are the workhorses of adhesive application. Whether it's two-part silicone, polyurethane, or epoxy, these machines excel in metering, mixing, and dispensing a wide range of materials. With customizable configurations and automated features, they streamline production workflows and enhance product consistency.
2K Potting Technology: For applications requiring superior encapsulation and protection, 2K potting technology delivers unmatched performance. By combining two components precisely at the point of dispensing, this technology ensures thorough mixing and homogeneity, resulting in durable and reliable potting solutions.
Automated Dispensing Equipment: Embracing the era of Industry 4.0, automated dispensing equipment integrates seamlessly into smart manufacturing environments. Equipped with high-precision dispensing valves and robotic arms, these systems offer unparalleled efficiency and repeatability, optimizing production throughput and reducing labor costs.
Dynamic and Static Mixing Systems: Catering to diverse application requirements, dynamic and static mixing systems provide flexible solutions for a variety of materials. Whether it's high-viscosity adhesives or low-viscosity resins, these systems deliver precise mixing ratios and consistent results, ensuring optimal performance in every application.
Metering, Pouring, and Filling Equipment: From meter-mix dispensing machines to resin casting systems, the versatility of modern dispensing equipment knows no bounds. Whether it's sealing, filling, or casting, these machines offer precise control over material flow and dispensing parameters, empowering manufacturers to tackle even the most challenging applications with confidence. In conclusion, the landscape of dispensing and potting equipment is evolving rapidly, driven by advancements in technology and the ever-increasing demands of modern manufacturing. By embracing innovative solutions such as CCD vision systems, automated dispensing equipment, and dynamic mixing systems, companies can unlock new levels of efficiency, precision, and reliability in their production processes. As industries continue to push the boundaries of innovation, the role of advanced dispensing equipment will only grow in importance, shaping the future of manufacturing for years to come.
Introduction :
1 Working Area: controlled by PLC module and MCGS touch screen.
2 High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3 Core technology pumps are designed specially for different materials from low to high viscosities
4 Mix glue A & B more evenly; no more or no less for agent B.
2 High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3 Core technology pumps are designed specially for different materials from low to high viscosities
4 Mix glue A & B more evenly; no more or no less for agent B.
Working principle :
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Tank system technology:
- Stainless panel vacuum pressure tank which can bear negative pressure of inner tank . 2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6.Tank with heating panel which can preheat materials to assure good flowability.
6 Tank with artificial feeding mouth that can be added glue appropriately by hand .
7 Tank with silica-dryer which can prevent material especially PU from crystallization .
D&H Pump technology
1 Two cylinder plunger pumps work by durable motors.
2 The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3 Also Suitable for high viscosity glue: 50cps~35000cps.
4 Suitable for big flow dispensing or slight flow dispensing.
5 Suitable for frequent start and stop dispensing.
6 Anti-wear, Anti-corrosion, super long life time.
2 The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3 Also Suitable for high viscosity glue: 50cps~35000cps.
4 Suitable for big flow dispensing or slight flow dispensing.
5 Suitable for frequent start and stop dispensing.
6 Anti-wear, Anti-corrosion, super long life time.
Valve technology
1.Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
Teach data
| Glue ratio | 1 :1 ---10:1 |
| Ratio acurracy | ±2% |
| Glue-out speed | 0.5g/s --24g/s(Per single pump) |
| Glue-out accuracy | ±2% |
| Program memory | 99pcs |
| Glue viscosity | 50cps~35000cps(Reference data) |
| Opearation Mode | Manual mode /Automatic mode |
| Ratio Control | PLC/ Double plunger pump (Can change different type of metering pumps) |
| Flow Control | Digital input |
| Parameter display | Pointer / digital display |
| Automatic control system | Touch screen / button switch/ third party signal |
| Mixing Method | Static mixing / Automatic cleaning |
| Storage Tank | Stainless steel A and B(10L,25L ,40L optional) |
| Stainless steel cleaning barrel C(5L) | |
| Vacuum degas(-0.1MPa) | |
| Liquid level sensor(Low liquid level/high liquid level) | |
| A/B Tank stirring | |
| AB glue constant temperature heating(available) | |
| Glue filter | |
| Power | 220V/50Hz/5000W |
| Outer dimension | Glue Potting Machine:995mm×600mm×1500mm |
| Frame Materials | Cold rolled steel/industrial aluminum/stainless steel/sheet metal |
Parameters
| Parameter | Category | Specification | |
| Mixing ratio | 1:1-10:1 | Speed | 0-250mm/s(displacement speed) |
| Working area | Inner area:450x400x80mm,Dimension: 900x790x760mm | ||
| Program memory | 99 pcs | Precision | ±0.1mm (accuracy of displacement)±2%(mixing accuracy) |
| Input air pressure | 0.3MPa-0.8MPa | ||
| Viscosity range | 50cps~30000cps | Working path | Dot, line , arc , circle |
| Operation mode | JOG/AUTO | ||
| Control system | PLC | Auto control system | Industrial touch screen program with programming modification, storage and so on |
| Flow control | Digital input | ||
| Programming method | Teaching programming | Out-glue control system | AB glue suck-back valve /vacuum suck back skill. |
| Mixing mode | Dynamic | ||
| Power | 380V/50Hz/1200W | Storage system | Stainless steel tanks A Tank: 40L & B Tank: 25L(10L,25L ,40L optional) |
| Vacuum degree | -0.1MPa | Vacuum time | 90S(as per different requirement) |
PLC controlling System
1 Dispensing volume is controlled by the speed of pump's motors ; Glue speed adjustable within the speed range .
2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with outside device .
8 Equipped with a safety lock to prevent staff from wrong operation .
Application:
1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....
2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling ....
3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Applicable materials
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
Service Term
1.Staff training
2.Maintenance Service
2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.
Workshop Cornner of factory
Shipping&delivery
Sucessful cases:
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangzhou Zhengqi Technology Co., Ltd.
Location
Room 402, 4th Floor, Building B3, Liandong U Valley Huangpu Science and Technology Headquarters Port, No. 9, Xicheng South Street, Huangpu District, Guangzhou City, Guangdong Province.
Contact Person
Yolanda Zhou