Underfilling Vacuum Chamber AB Glue Potting Casting Machine with Epoxy Resin Dispenser
Price:
$12,900.00/pieces >=1 pieces
MOQ:
Negotiable
Delivery Time:
Negotiable
Brand:
D&H
Product Description
Underfilling Vacuum Chamber AB Glue Potting Casting Machine with Epoxy Resin Dispenser
Machine specification:
Advanced Solutions in Dispensing and Potting Equipment
In today's rapidly evolving manufacturing landscape, precision, efficiency, and reliability are paramount. As industries demand higher standards and more complex applications, the need for advanced dispensing and potting equipment becomes increasingly crucial. Enterprising companies are turning to cutting-edge solutions to meet these demands, leveraging technologies such as CCD vision systems and dual-component dispensing machines to stay ahead of the curve.
CCD Vision Dispensing Systems: Revolutionizing accuracy and quality control, CCD vision dispensing systems integrate advanced imaging technology with precision dispensing capabilities. By providing real-time visual feedback and ensuring precise placement of materials, these systems optimize production processes and minimize waste.
AB Glue Machines: Versatile and robust, AB glue machines are the workhorses of adhesive application. Whether it's two-part silicone, polyurethane, or epoxy, these machines excel in metering, mixing, and dispensing a wide range of materials. With customizable configurations and automated features, they streamline production workflows and enhance product consistency.
2K Potting Technology: For applications requiring superior encapsulation and protection, 2K potting technology delivers unmatched performance. By combining two components precisely at the point of dispensing, this technology ensures thorough mixing and homogeneity, resulting in durable and reliable potting solutions.
Automated Dispensing Equipment: Embracing the era of Industry 4.0, automated dispensing equipment integrates seamlessly into smart manufacturing environments. Equipped with high-precision dispensing valves and robotic arms, these systems offer unparalleled efficiency and repeatability, optimizing production throughput and reducing labor costs.
Dynamic and Static Mixing Systems: Catering to diverse application requirements, dynamic and static mixing systems provide flexible solutions for a variety of materials. Whether it's high-viscosity adhesives or low-viscosity resins, these systems deliver precise mixing ratios and consistent results, ensuring optimal performance in every application.
Metering, Pouring, and Filling Equipment: From meter-mix dispensing machines to resin casting systems, the versatility of modern dispensing equipment knows no bounds. Whether it's sealing, filling, or casting, these machines offer precise control over material flow and dispensing parameters, empowering manufacturers to tackle even the most challenging applications with confidence. In conclusion, the landscape of dispensing and potting equipment is evolving rapidly, driven by advancements in technology and the ever-increasing demands of modern manufacturing. By embracing innovative solutions such as CCD vision systems, automated dispensing equipment, and dynamic mixing systems, companies can unlock new levels of efficiency, precision, and reliability in their production processes. As industries continue to push the boundaries of innovation, the role of advanced dispensing equipment will only grow in importance, shaping the future of manufacturing for years to come.
In today's rapidly evolving manufacturing landscape, precision, efficiency, and reliability are paramount. As industries demand higher standards and more complex applications, the need for advanced dispensing and potting equipment becomes increasingly crucial. Enterprising companies are turning to cutting-edge solutions to meet these demands, leveraging technologies such as CCD vision systems and dual-component dispensing machines to stay ahead of the curve.
CCD Vision Dispensing Systems: Revolutionizing accuracy and quality control, CCD vision dispensing systems integrate advanced imaging technology with precision dispensing capabilities. By providing real-time visual feedback and ensuring precise placement of materials, these systems optimize production processes and minimize waste.
AB Glue Machines: Versatile and robust, AB glue machines are the workhorses of adhesive application. Whether it's two-part silicone, polyurethane, or epoxy, these machines excel in metering, mixing, and dispensing a wide range of materials. With customizable configurations and automated features, they streamline production workflows and enhance product consistency.
2K Potting Technology: For applications requiring superior encapsulation and protection, 2K potting technology delivers unmatched performance. By combining two components precisely at the point of dispensing, this technology ensures thorough mixing and homogeneity, resulting in durable and reliable potting solutions.
Automated Dispensing Equipment: Embracing the era of Industry 4.0, automated dispensing equipment integrates seamlessly into smart manufacturing environments. Equipped with high-precision dispensing valves and robotic arms, these systems offer unparalleled efficiency and repeatability, optimizing production throughput and reducing labor costs.
Dynamic and Static Mixing Systems: Catering to diverse application requirements, dynamic and static mixing systems provide flexible solutions for a variety of materials. Whether it's high-viscosity adhesives or low-viscosity resins, these systems deliver precise mixing ratios and consistent results, ensuring optimal performance in every application.
Metering, Pouring, and Filling Equipment: From meter-mix dispensing machines to resin casting systems, the versatility of modern dispensing equipment knows no bounds. Whether it's sealing, filling, or casting, these machines offer precise control over material flow and dispensing parameters, empowering manufacturers to tackle even the most challenging applications with confidence. In conclusion, the landscape of dispensing and potting equipment is evolving rapidly, driven by advancements in technology and the ever-increasing demands of modern manufacturing. By embracing innovative solutions such as CCD vision systems, automated dispensing equipment, and dynamic mixing systems, companies can unlock new levels of efficiency, precision, and reliability in their production processes. As industries continue to push the boundaries of innovation, the role of advanced dispensing equipment will only grow in importance, shaping the future of manufacturing for years to come.
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ITEM
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Parameter
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Mixing ratio
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100:100--100:8 adjustable
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Working range
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700*700*100mm
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Displacement speed
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0-200mm/s adjustable(speed)
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Out-glue speed
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1-24g/s base on ratio
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Accuracy
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±2%(output volume)±2%(mixing)
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tolerance
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≤0.2mm
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Flow control
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Digital input
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Program memory
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999pcs
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Motion trail
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Dot , line ,curve ,circle
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Automatic controlling system
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Touch screen (to achieve program programming, modification, storage and so on
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Out-glue control system
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AB glue back suction valve, achieve AB glue independent operation
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Programmatically
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Tech programming or
With computer systems (Micro software Windows 7,Windows10 optional) |
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Mixing method
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dynamic mixing
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Power supply
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3800V/50-60Hz 1.5KW exclude heating
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Air source
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0.3-0.7Mpa
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Viscosity range
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10-20000cps
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Outer dimension
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1500L*1200W*1600H mm
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A tank
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40L stainless tank(optional)
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B tank
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40L stainless tank(optional)
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Others
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AB tank ,A pump,AB pipeline heating function
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Applicable Material:
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two componen potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
In applications the dual cartridges are impractical due to large quantities used. Daheng Dispensing equipment can be used to assure the correct mix ratio, then the adhesive is dispensed through adynamic /static mix nozzles tip.
D&H double cylinder plunger pumps, Gear pumps and screw pumps for metering and mixing dispensing is ideal for Low-medium and higher viscosities epoxies, silicones ,polyurethanes to meet up with mediumto high production outputs.
D&H double cylinder plunger pumps, Gear pumps and screw pumps for metering and mixing dispensing is ideal for Low-medium and higher viscosities epoxies, silicones ,polyurethanes to meet up with mediumto high production outputs.
Double Cylinder plunger pumps' metering and mixing dispensing design is preferred for lower viscosity adhesives and are used in fully automated high-quality production environments.
System Introduction:
1. Working Mode: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Core metering pump specially design for different material from low to high viscosities.
4. Mix glue A & B more evenly; no more or no less for agent B.
1. Working Mode: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Core metering pump specially design for different material from low to high viscosities.
4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle :
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Tank system technology:
1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.
2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability .
7 Tank with artificial feeding mouth that can be added glue appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU from crystallization .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability .
7 Tank with artificial feeding mouth that can be added glue appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU from crystallization .
Self-Cleaning:
Turn the cleaning ball valve to the liquid position;
1. B) The cleaning switch points to "air" and uses compressed air to discharge most of the mixturein the mixing tube;
2. C) The cleaning switch points to "liquid". If there is a dynamic mixing motor, turn on the dynamic mixing motor before changing the clean switch;
3. D) After cleaning, the cleaning switch points to "air" and uses compressed air to clear the cleaning liquid in the mixed tube;
4. E) The cleaning switch points to the middle position once finished.
1. B) The cleaning switch points to "air" and uses compressed air to discharge most of the mixturein the mixing tube;
2. C) The cleaning switch points to "liquid". If there is a dynamic mixing motor, turn on the dynamic mixing motor before changing the clean switch;
3. D) After cleaning, the cleaning switch points to "air" and uses compressed air to clear the cleaning liquid in the mixed tube;
4. E) The cleaning switch points to the middle position once finished.
Other Successful cases :
1. Potting &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil,reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace ...
2. Dispensing&Dosing: LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid
filling ....
3. Bonding&doming: LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Our machine solutions suitable for all kinds of epoxies , pu ,epoxies fluids for different application , anyindustials products
that needs to apply fluids can use our machine to get good performance .
2. Dispensing&Dosing: LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid
filling ....
3. Bonding&doming: LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Our machine solutions suitable for all kinds of epoxies , pu ,epoxies fluids for different application , anyindustials products
that needs to apply fluids can use our machine to get good performance .
Two questions before purchase:
1.What's type of glue do you use ? What's the base characteristic ?
A)One-component or two-component (A&B glue);
B)What is the AB ratio if two-component.
C) What's the viscosity and densityof a and b component separately.
D)How long does it start to curing , and what is the completely curing time .
E)What's the packing of the glue .
A)One-component or two-component (A&B glue);
B)What is the AB ratio if two-component.
C) What's the viscosity and densityof a and b component separately.
D)How long does it start to curing , and what is the completely curing time .
E)What's the packing of the glue .
2.What's the dispensing process technological requirement ?
A)What is the glue accuracy with each product ?
B)What's the purpose of gluing ? Filling , sealing ,paste,insulation, moisture proof ?
C)How to glue the product ?
ABOUT US
Daheng Automation specializes in potting and dispensing systems for various resin applications, including 1- and 2-component polyurethanes, epoxies, silicone, and more. We provide solutions for potting and encapsulation to protect products from harsh environments, including vacuum and atmosphere pressure options. Our offerings include automatic and semi-automatic fluid dispensing machines, dual-component systems, and high-precision dispensing robots. We have the right equipment for adhesive, epoxy, or silicone applications to meet your needs.
D&H accepts a variety of customization including size, number of tanks, temperature control, etc.
Please contact us for more information!
FAQ
1. Do you offer oversea service?
We do not have overseas service center,but we can offer oversea service if customer required, engineer will offer face to face service.
2. How dose your factory do regarding quality control?
We assure 1 year warranty for the main part,also we offer spare part for back up.
Please check with sales engineer in detail.
3. What are your payment terms?
Normally, 30% advance by T/T and balance paid off before delivery. Other payment terms are negotiatible .
4. Are you a factory or trading company ?
We are a factory with SGS certified and more than 20 patents,and cooperate with different customers coverd about 60 countries for over 18 years.
We do not have overseas service center,but we can offer oversea service if customer required, engineer will offer face to face service.
2. How dose your factory do regarding quality control?
We assure 1 year warranty for the main part,also we offer spare part for back up.
Please check with sales engineer in detail.
3. What are your payment terms?
Normally, 30% advance by T/T and balance paid off before delivery. Other payment terms are negotiatible .
4. Are you a factory or trading company ?
We are a factory with SGS certified and more than 20 patents,and cooperate with different customers coverd about 60 countries for over 18 years.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangzhou Zhengqi Technology Co., Ltd.
Location
Room 402, 4th Floor, Building B3, Liandong U Valley Huangpu Science and Technology Headquarters Port, No. 9, Xicheng South Street, Huangpu District, Guangzhou City, Guangdong Province.
Contact Person
Yolanda Zhou