Ab Resin Filling System PCB Electronics Potting Machine with Customized Request Pump
Potting and encapsulation is the process of embedding products & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
We offer automatic ,se-mi automatic fluid dispensing potting machine and the related production line and vacuuming systems ..2 Part Silicone plyurethane epoxy potting dispensing machine AB Resins compound dosing , dispensing ,potting system ,2K potting
technology AB glue dispensing machine Epoxy dispensing machine Two-component dispensing machine,Dual-component dispensing machine Meter-mix dispensing machine,Resin dispensing machine Adhesive dispensing system,Dispensing robot with high precision Dispensing valve, Liquid dispenser , Automated dispensing equipment.
Introduction :
Working principle :
Tank system technology:
D&H Pump technology
Valve technology
| ITEM | Parameter |
| Mixing ratio | 1:1--10:1 adjustable |
| Working range | 700*700*100mm |
| Displacement speed | 250mm/s(speed) |
| Out-glue speed | 1-12g/s per single pump |
| Accuracy | ±2%(output volume)±2%(mixing) |
| tolerance | ≤0.2mm |
| Flow control | Digital input |
| Program memory | 99pcs-999pcs |
| Motion trail | Dot , line ,curve ,circle |
| Automatic controlling system | Touch screen (to achieve program programming, modification, storage and so on |
| Out-glue control system | AB glue back suction valve, achieve AB glue independent operation |
| Programmatically | Tech programming/or computer systems (Micro software Windows 7,Windows10 optional) |
| Mixing method | dynamic mixing |
| Power supply | 220V/50Hz/1500W without heating |
| Air source | 0.5-0.8Mpa |
| Viscosity range | 50-20000cps |
| Outer dimension | 1500L*1200W*1600H mm |
| A tank | 10L 25L 40L stainless tank(optional) |
| B tank | 10L 25L 40L stainless tank(optional) |
| Others | AB tank ,A pump,AB pipeline heating function |
2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling .... 3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Automatic AB Glue Epoxy Resin Dispensing Applicator Machine Glue Potting Machine 2K Dosing machine,adhesive dispenser machine Fully Automatic AB Potting Machine
2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
Common troubles and solutions
The most common trouble of glue dispenser is the valve . We list the effective solutions as follow:- 1.Glue dispenser always drops
Drops always happened when valve closed . The reason may be low concentration of glue , big air-pressure or large diameter of needles.
Narrow needles will effect the flow of the liquid and cause back pressure . It will lead to dropping when the valve closed . Too narrow needles will effect the drainage of air when valve start to work, but it can be solved if change suitable needles .
Conical needles with less back pressure and liquid flow smoothly .
It is better to drainage of the air advance or use no-foam glue or deaeration to avoid the air cause dropping after valve closed .
- 2.Glue dispensing not evenly
The problem cause mainly because of the storage flow pressure tank or air pressure is not stable.
Inlet pressure regulating table should be set lower 10-15psi than factory minimum pressure . The pressure in pressure tank should be set upper than the middle pressure of regulating table . It should be avoided to use the pressure lower than the middle pressure of regulating table .
Control pressure of rubber valve at least higher than 60psi to assured glue evenly .
We should check the glue output speed at last . The glue is uneven if the time less than 15/1000s , the output speed more longer , the glue dispensing will be more stable .
- 3.Slow flow velocity
It should be changed the pipe from 1/4 to 3/8 if the flow velocity too slowly .
The pipe is the shorter the better if no requirement .
- 4.Air in the fluid
Excessive fluid pressure and short valve opening time may lead to the air infiltration liquid . We can use the conical needles and reduce fluid pressure .
- 5. Instant glue (quick adhesive) blocking in valve connector and pipes.
This problem is caused by heavy moisture and recycle instant glue . We should make sure to use new instant glue and wash the pipes with dry . Make sure air dry and add filter between plant air pressure and valve .
- 6.UV glue (UV curing glue )
Make sure to use black pipeline.
Don't add new UV glue to old UV glue in pressure tank , we should drain off the old UV glue before pouring new UV glue into pressure tank because the UV glue will produce bubble after a period of time and lead to glue dispensing unevenly .
- 7.Needles
Normally , it may cause air problem if the needle less than NO.20 . It is better to use large steel needles or conical needles to avoid to use winding needles needles
- 8. Epoxy cleaning
It is better to use storage pressure cylinder of methybenzene toluene to self-cleaning one time for each shift . The more frequently cleaning the better .
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