VX-1210 Integrated Rigid Frame Diamond Wire Saw Machine 138kW PLC Anti-Vibration for Precision Stone Slab Cutting
VX-1210 Rigid Frame Diamond Wire Saw - Precision Through Structural Integrity
The VX-1210-RF represents the pinnacle of structural engineering in diamond wire saw design. At its core is a monoblock welded frame constructed from heavy-gauge box-section steel, computer-optimized using Finite Element Analysis (FEA) to eliminate resonance frequencies within the operating range. Unlike bolted or modular frame designs that develop micro-movement over time, the VX-1210-RF's single-piece welded structure maintains absolute geometric integrity for decades of continuous production.
Following welding, each frame undergoes a thermal stress-relief process in a 600°C industrial furnace, followed by shot blasting and precision machining of all mounting surfaces. This treatment eliminates residual welding stresses that could cause gradual frame distortion—a common failure mode in lesser machines where cutting precision degrades over months and years of use. The result is a frame that will maintain its original alignment specifications for the life of the machine.
The machine's precision-ground linear guide rails, mounted on the stress-relieved frame, ensure the cutting head travels with microscopic accuracy across the full 3500mm block width. Vibration measurements at full 138kW load and 35 m/s wire speed show amplitude below 0.05mm—well within the threshold required for ±0.3mm/meter cutting precision. This translates to slabs that require significantly less grinding and polishing, reducing downstream processing costs by up to 30%.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | VX-1210-RF |
| Frame Construction | Monoblock Welded Box-Section Steel |
| Frame Treatment | 600°C Thermal Stress Relief + Shot Blasting |
| Guide Rails | Precision Ground Linear Rails, Hardened & Ground |
| Cutting Precision | ±0.3mm / meter |
| Vibration Amplitude | |
| Motor Power | 138kW (185 HP) with VFD |
| Wire Speed | 0 - 35 m/s |
| Wire Diameter | 0.37mm - 0.65mm |
| Max Block Size | 3500 * 2500 * 2200mm |
| Slab Thickness | 6mm - 30mm |
| Control System | Siemens PLC + 10" Touchscreen HMI |
| Machine Dimensions | 7400 * 4900 * 3900mm |
| Machine Weight | 13,500 kg |
| Power Supply | 380V / 50Hz 3-Phase |
Factory & Manufacturing Capability
VENSIX (Fujian) Stone Machinery Co., Ltd. operates one of the most advanced stone machinery manufacturing facilities in China. Our 28,000 m² ISO 9001:2015 certified factory integrates heavy fabrication, precision machining, and electronics assembly under one roof.
- Heavy Fabrication: In-house stress-relief furnace (8m * 4m capacity), robotic welding cells, and shot blasting line
- Precision Machining: CNC gantry mills with 4m * 3m work envelope for single-setup machining of frame mounting surfaces
- Quality Verification: Laser interferometer calibration of all guide rails, vibration spectrum analysis of completed machines
- Durability Testing: 72-hour continuous run test at full load with vibration monitoring throughout
- Engineering Support: FEA analysis available for custom machine configurations and special applications
Applications
Premium Marble Processing
Delivers the surface flatness demanded by luxury marble markets. Slabs exit the saw requiring minimal grinding—preserving natural veining and visual quality.
Thin Slab Production
Exceptional frame rigidity enables reliable 6mm thin slab production without thickness variation, expanding product offerings into lightweight cladding markets.
High-Precision Architectural Stone
Meets the tight dimensional specifications required for large-format architectural panels and prefabricated stone facade systems.
24/7 Continuous Operation
Designed for factories running three shifts. The stress-relieved frame and industrial-grade bearings maintain precision through years of continuous duty cycles.
Frequently Asked Questions
Q: How does the rigid frame improve cutting results?
A: Frame rigidity directly determines cutting precision. Any micro-movement of the frame during cutting translates to slab thickness variation. Our FEA-optimized monoblock frame eliminates this variable entirely, ensuring that every slab across the entire block height has identical thickness within ±0.3mm.
Q: Does the heavier frame weight affect installation?
A: The 13,500 kg weight contributes to vibration damping—the machine's mass absorbs cutting forces rather than transmitting them. Installation requires a 250mm minimum concrete floor, but the no-cement-foundation design still applies.
Q: What is the expected service life of the frame?
A: The stress-relieved monoblock frame is designed for 20+ years of continuous operation without structural degradation. We have machines in the field exceeding 50,000 operating hours with original alignment specifications intact.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.