Head & Tail Robot Positioner | Automatic Lamp Pole Flange Welding System, High Precision Auto Turning & Positioning
This head & tail robot positioner is a dedicated robotic welding workstation engineered specifically for street lamp pole flange welding. It integrates a servo-driven head-tail rotating mechanism, automatic positioning fixture, and welding robot system to achieve fully automatic circular seam welding between the lamp pole body and the flange plate. With stable rotation, precise positioning, and heavy load capacity, the system significantly reduces manual welding labor costs while improving welding consistency and finished product quality. It is an ideal automated solution for street light pole manufacturing factories.
The head stock unit drives the workpiece to rotate steadily, while the tail stock supports the opposite end of the long pipe. Equipped with auto turning and auto positioning functions, the system keeps the welding seam in the optimal flat welding position at all times. Working in coordination with a six-axis welding robot, it completes continuous and uniform circular welding. The entire workstation adopts a heavy-duty frame structure with strong rigidity, making it suitable for mass production of lamp poles in various specifications.
- Automatic Turning & Positioning: Servo-controlled rotation with adjustable rotating speed and automatic alignment ensures a uniform weld bead and eliminates welding defects caused by manual operation.
- Heavy Load & Long Workpiece Adaptation: Designed for long tubular workpieces such as street lamp poles, with adjustable center distance between head and tail stock to fit different pole lengths.
- High Welding Consistency: Robotic welding replaces manual work, delivering stable penetration, a neat weld seam, and a low reject rate — ideal for bulk orders.
- Flexible Compatibility: Supports multiple lamp pole diameters and flange sizes, with quick fixture changeover for different product models.
- Robust Industrial Structure: Heavy-duty base rail and anti-deformation frame provide long service life and stable running under continuous 24-hour production.
- Easy Operation: Human-machine control panel with simple parameter setting allows operators to master operation quickly after basic training.
| Item | Specification |
|---|---|
| Product Name | Head & Tail Robot Welding Positioner |
| Application | Automatic welding for lamp pole & flange circular seam |
| Max Load Capacity | 2000kg (Customizable) |
| Workpiece Length Range | 1500mm ~ 12000mm (Adjustable) |
| Workpiece Pipe Diameter | 60mm ~ 500mm |
| Rotation Speed | 0.1 ~ 2 rpm, stepless servo adjustment |
| Positioning Accuracy | ±0.1° |
| Driving Type | Servo motor drive |
| Tail Stock | Movable tailstock on linear rail, automatic clamping |
| Matching Robot | 6-axis industrial welding robot |
| Working Power | 380V / 50Hz |
| Protection Grade | IP54 |
| Optional Function | Welding seam tracking system, smoke purifier |
Mainly used for street light pole, highway lamp pole, monitoring pole, and traffic signal pole production. Widely applicable in metal pole manufacturing, outdoor lighting equipment factories, and steel structure workshops.
This head & tail robot positioner workstation solves the pain points of low efficiency, unstable quality, and high labor cost in traditional manual lamp pole flange welding. It brings high automation, high precision, and high productivity to lamp pole manufacturers, helping enterprises improve product competitiveness and expand large order production capacity.
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