Fusion Bonded Epoxy FBE Coated Bolted Steel Tanks for Marine Use - 300-600μm Coating, 20+ Year Lifespan
Price:
Please contact us
MOQ:
1 set
Delivery Time:
5~60 days
Brand:
YITIAN
Product Description
Marine-Grade Fusion Bonded Epoxy Bolted Steel Tanks
Engineered specifically for harsh marine environments where salt spray, UV radiation, and constant humidity accelerate corrosion rates by 15x compared to inland sites. Traditional storage solutions often fail in these conditions, making FBE-coated tanks the superior choice.
Core Technology Specifications
- Steel Substrate: ASTM A588 weathering steel with 50 ksi yield strength
- FBE Coating: 300-600 μm thickness applied via electrostatic spray and cured at 200°C
- UV-Resistant Topcoat: Aliphatic polyurethane layer meeting ISO 12944 C5-M classification
- Bolted Design: Laser-cut panels with ±1.5mm CNC precision and 316L stainless steel fasteners
Performance Comparison
| Parameter | FBE Bolted Tanks | Hot-Dip Galvanized Tanks | FRP Tanks |
|---|---|---|---|
| Salt Spray Resistance | 25,000+ hours (ASTM B117) | 1,500 hours | 500 hours (ISO 4892-3) |
| Lifespan in Splash Zone | 20+ years | 8-12 years | 10-15 years |
| Maintenance Cost/Decade | USD0 (self-healing coating) | USD180K (re-galvanizing) | USD250K (resin repairs) |
| Deployment Speed | 70% faster (pre-assembled) | Welded onsite | Molding lead time 12+ weeks |
Marine Applications
Offshore Oil & Gas
- Produced water storage resistant to H₂S concentrations ≤500 ppm
- Ballast water tanks compliant with IMO Ballast Water Management Convention
- Case Study: BP's Thunder Horse Platform reduced maintenance downtime by 300 hours/year
Desalination & Maritime Infrastructure
- RO brine storage tolerant of 70,000 ppm TDS and 40°C operating temperatures
- Port fuel depots with explosion-proof designs meeting ATEX Directive 2014/34/EU
Aquaculture & Shipbuilding
- Fish feed silos with FDA-compliant epoxy preventing lipid oxidation
- Shipboard potable water systems NSF/ANSI 61 certified for drinking water
Compliance & Standards
- NORSOK M-501: Surface preparation (Sa 2.5) and coating adhesion (≥5 MPa)
- ISO 20340: Cyclic testing (UV, salt spray, freezing)
- DNV-RP-B-401: Cathodic disbondment ≤6mm after 28 days
Installation & Maintenance
Designed for rapid offshore deployment with pre-assembled panels and calibrated bolt torque of 120 Nm (±5%). Features self-healing coating technology and compatibility with impressed current cathodic protection systems.
Technical Innovations
- Self-healing coatings with microcapsules releasing corrosion inhibitors
- Biofilm-resistant epoxy with silver-ion embedded coatings
- Hydrogen-resistant FBE for hydrogen carrier ships (H₂ permeation
Product Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Sichuan Mondes Green Technology Co.,Ltd
Location
ROOM 10, 20TH FLOOR, 1ST BUILDING, NO.588, MIDDLE SECTION OF YIZHOU AVENUE, HIGH-TECH ZONE, CHENGDU CITY, (SICHUAN) PILOT FREE TRADE ZONE, CHINA
Contact Person
Richie