Advanced Hydraulic Test Bench: Multi-Function Pump & Valve Analysis System For Industrial Quality Control

Description

Engineered to meet stringent industry demands, the YT-BF/160KW-WZ Hydraulic Test Bench delivers unparalleled precision and adaptability for R&D, manufacturing, and remanufacturing workflows. This system excels in evaluating open/closed hydraulic pumps (including motor-driven closed-pump configurations) and high-pressure valves, ensuring compliance with global performance standards.

Key enhancements include a fully enclosed, anti-corrosion structure for superior safety and durability, coupled with proportional valve-driven loading and 43MPa pressure tolerance for rigorous testing scenarios. Integrated high-precision flow sensors and dual cooling circuits guarantee accuracy even under extreme conditions, while real-time graphical diagnostics simplify fault detection and system monitoring.

Technical Highlights

1. Core Components

- 1000L anti-rust hydraulic tank: Ensures long-term fluid cleanliness and system reliability.

- 160KW servo motor drive: Delivers variable speeds up to 4500rpm, adaptable to diverse testing protocols.(Motor power can be customized according to customer requirements)

- Modular loading systems:

- Pump testing: Dual bridge circuits with 43MPa adjustable pressure and active thermal management.

- Valve testing: Shared high-pressure circuit for seamless transition between component evaluations.

2. Smart Features

- Automated report generation: Export test curves, pressure profiles, and performance metrics for ISO-compliant documentation.

- Embedded safety protocols: Self-diagnostic algorithms and high-pressure filters minimize downtime and contamination risks.

Competitive Advantages

1. Industrial-Grade Durability

- Non-welded piping and laser-cut components reduce leakage risks and maintenance costs .

- IP65-rated enclosure protects against environmental contaminants, ideal for harsh workshop environments.

2. Precision Engineering

- 0.5% FS measurement accuracy across pressure, flow, and torque sensors, validated by NIST-traceable calibration.

- Customizable test profiles: Preprogrammed routines for common pump/valve standards (e.g., ISO 4400, SAE J745).

3. User-Centric Design

- Drag-and-drop interface: Simplify complex testing workflows with visual hydraulic schematics and parameter dashboards.

- Remote monitoring: Integrate with SCADA/MES systems via Modbus TCP for centralized data management.

- Valve endurance testing: Validate directional control valves, pressure relief valves, and proportional valves under cyclic loads.

- Pump efficiency analysis: Measure volumetric efficiency, cavitation thresholds, and thermal performance for hydraulic pumps .

- Remanufacturing QA: Certify rebuilt components to OEM specifications, reducing waste and lifecycle costs.