WIND-DNZ Commutator Welding Machine for BSG Motor Armature 90mm Rotor 1200KG 380V
This advanced commutator welding machine delivers high-performance fusing for BSG motor armatures with production capacity of 100 sets per year. Featuring inverter control technology, it ensures consistent weld quality and can be customized to meet specific manufacturing requirements.
- Water cooling system prevents commutator bar overheating
- Compatible with all commutator types for versatile applications
- Automatic servo-controlled indexing and armature positioning
- Real-time temperature monitoring during welding process
- High-quality commutator fusing with precision control
- Comprehensive data display showing temperature, electrode force, and indentation metrics
- Fully automated fusing cycle after armature loading
- Constant current and pressure control throughout welding procedure
- Quick adjustment capability for different armature types
- Customizable configurations available
| Parameter | Specification |
|---|---|
| Rotor Outer Diameter | < 90mm |
| Spindle Outer Diameter | 6-12mm |
| Slot Number | 1-99 |
| Productivity | 1 second per slot |
| Air Source Requirement | > 0.5 MPa |
| Input Power Source | AC 380V |
| Machine Weight | 1200 KG |
| Machine Dimensions | 1200mm × 1100mm × 1700mm |
Ideal for starter rotors and automotive motor manufacturing, particularly BSG (Belt Starter Generator) motor armatures in modern vehicle systems.
This machine incorporates high-quality industrial components including Mitsubishi PLC and servo motors, DC welding controller with 110KVA inverter, industrial cooling system, Weinview touch screen interface, AIRTAC cylinders with SMC magnetic switches, pneumatic valve units, and Schneider low voltage electrical switches for reliable operation.
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