Generator Stator TIG Welding Machine 700KG 1200x750x1800mm for Electric Vehicle Manufacturing

This fully automated TIG welding system is specifically designed for stator hairpin fusing applications in electric vehicle manufacturing. The machine performs automatic clamping, welding, indexing, and cooling operations with precision control.

• Fully automatic welding cycle after stator loading
• Advanced temperature control system for joint monitoring
• Integrated water cooling system prevents overheating
• High-quality wire fusing process with consistent results
• Customizable configurations to meet specific requirements
• Memory storage for welding parameters and stator specifications
• User-friendly touch screen LCD interface for easy operation

Built with industry-leading components for reliability and performance:

• Mitsubishi PLC control system
• Weinview touch screen interface
• AIRTAC pneumatic components
• Schneider electrical components

Compared to resistance welding, TIG welding offers superior performance for hybrid car stator applications:

• Easier clamping of three conductor wires
• Stronger copper-to-copper connections through melting welding
• Lower welding contact resistance for improved efficiency
• Optimal positioning for all three conductors in upward alignment

What is the purpose of the isolation unit?

This specialized unit isolates second-layer conductor wires during first-layer welding operations. This prevents unintended welding of subsequent layers and is specifically designed for 4-layer and 6-layer conductor joints, though not required for 2-layer stators.