Stainless Steel Parts Precision CNC Turning Parts Mirror Polish Grinding EDM Machining
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Mainly Process | Centerless Grinding And Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM and so on |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Wire-cut discharge machining is a versatile precision machining process that can be used to manufacture complex shapes and geometrics. It is commonly used in the aerospace and medical industries where strict tolerances need to be met, and can also be used to manufacture hand plates or mass-produced parts.
Electrical discharge wire cutting (wire-walking) is an electrothermal production process that uses electrical discharge to remove material from the workpiece. It is an improvement on traditional EDM methods, is compatible with almost all conductive materials, and can be processed into complex designs and shapes.
- Auto Industry: Parts in the automotive industry have complex shapes and high precision requirements. Wire-cut machine tools are suitable for opening holes and cavities to customize automotive parts.
- Medical Industry: Wire-cut electric discharge machining can process complex parts with high precision for all medical fields. The process can add tiny features to parts such as dental implants and syringe parts without compromising structural integrity.
| Aluminum | Has excellent thermal and electrical conductivity. Naturally soft and may produce gelatinous buildup after processing. Requires proper operation for effective cutting. |
| Titanium | EDM machining is well suited for titanium as it can withstand the viscosity of this alloy. Requires deionized water as a medium to control heat generation. |
| Steel | Very strong metal, often processed with wire cutting machines for complex features. Generates significant heat requiring necessary precautions. |
| Brass | High tensile strength and easy to machine, but requires slow cutting speed due to its soft nature. |
- Cutting precision with minimal need for further processing
- Suitable for manufacturing complex designs difficult in traditional CNC machining
- Ideal for processing small parts and highly fine projects
- Single processing stage cuts material without burrs or deformations
- Continuous process without interruption
In addition to Wire EDM, there are drilling EDM and sinker EDM. They differ in electrodes used - drilling EDM uses tubular electrodes for finer holes, while sinker EDM uses shaped conductive metal electrodes.
Laser cutting uses a high-power thermal beam, while wire-cut EDM uses electrical discharge processing with a wire electrode.
Deionized water's low carbon properties make it an effective coolant to regulate dielectric temperature during the process.
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