CNC Wire EDM Brass H70, Machined Metal Pulley Industrial Automation Parts Milling
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding And Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Wire cutting technology has become essential in modern machining production due to its high precision, efficiency, low power consumption, and cost-effectiveness. Particularly in mold processing, EDM technology revolutionizes manufacturing by enabling integrated die and curve grinding, significantly reducing cycle times and costs while maintaining exceptional accuracy.
Wire-cut EDM machines serve diverse industries from prototyping to full-scale production:
- Aerospace: Preferred for engine components, turbine blades, and landing gear parts requiring micron-level tolerances and superior surface finishes.
- Medical: Ideal for precision components like dental implants and syringe parts, maintaining structural integrity while adding microscopic features.
- Automotive: Used for complex spare parts and components requiring high dimensional accuracy.
| Aluminum | Excellent thermal/electrical conductivity but requires careful processing to avoid gelatinous buildup during machining. |
| Titanium | Requires deionized water as dielectric medium to control heat during processing of this viscous alloy. |
| Steel | Ideal for complex features but requires heat management during processing. |
| Brass | High tensile strength demands slower cutting speeds due to material softness. |
- Exceptional cutting precision eliminates need for secondary processing
- Capable of manufacturing complex geometries unachievable with traditional CNC
- Optimized for micro-scale components and ultra-fine cutting projects
- Continuous processing without interruption
- Burr-free, deformation-free results in single operation
Beyond Wire EDM, drilling EDM uses tubular electrodes for fine deep holes, while sinker EDM uses shaped electrodes to create cavities matching the electrode profile.
Laser cutting employs thermal energy beams, while wire EDM uses electrical discharge between the wire and workpiece for material removal.
Deionized water serves as an effective dielectric coolant, regulating temperature while maintaining the low carbon properties essential for precise electrical discharge machining.
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