EDM Wire Cutting CNC Metal Machining Parts Medical Parts Steel 4.8 8.8 Black Oxidize
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding And Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Wire-cut discharge machining is a versatile precision machining process capable of manufacturing complex shapes and geometries. This technology is particularly valuable in aerospace and medical industries where strict tolerances are required, and can be used for both prototype hand plates and mass-produced parts.
With its high processing precision, production efficiency, and low power consumption, wire cutting technology has become widely adopted in machining production. In the mold processing industry, EDM technology has revolutionized cold die and extrusion die processing, shortening manufacturing cycles while maintaining high precision and reducing costs.
Electrical discharge wire cutting is an electrothermal process that removes material from conductive workpieces. As an improvement on traditional EDM methods, it can process nearly all conductive materials into complex designs with exceptional accuracy.
- Medical Industry: Ideal for complex, high-precision parts like dental implants and syringe components, maintaining structural integrity while adding tiny features.
- Automotive Industry: Perfect for creating complex automotive parts with precise holes and cavities that meet stringent industry requirements.
| Aluminum | Excellent thermal/electrical conductivity but requires careful operation due to softness and potential gelatinous buildup during processing. |
| Titanium | EDM machining handles titanium's viscosity well, though deionized water is needed to control heat generation during processing. |
| Steel | Preferred for complex steel features, though heat management is crucial during processing. |
| Brass | High tensile strength makes it easy to machine, but requires slower cutting speeds due to softness. |
- Exceptional cutting precision requiring minimal post-processing
- Ideal for small parts and highly detailed projects
- Continuous, uninterrupted processing
- Burr-free, deformation-free cutting in single stage
- Capable of complex designs beyond traditional CNC machining
Besides Wire EDM, there's drilling EDM (using tubular electrodes for fine, deep holes) and sinker EDM (using shaped conductive metal electrodes).
Laser cutting uses a high-power thermal beam, while wire-cut EDM uses electrical discharge between the wire and workpiece.
Deionized water serves as an effective coolant with low carbon properties, helping regulate dielectric temperature during processing.
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