Wire Edm Parts Cnc Manufacturing 6061 Aluminum Anodized Mechanical Parts Drilling Rapid
Price:
0.05-0.12USD
MOQ:
10pcs
Delivery Time:
15days
Brand:
JIA SHAN
Product Description
Wire EDM Parts CNC Manufacturing - 6061 Aluminum Anodized Mechanical Parts
Product Specifications
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding and Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Precision Wire EDM Machining Process
Wire-cut discharge machining is a versatile precision machining process capable of manufacturing complex shapes and geometries. This process is particularly valuable in aerospace and medical industries where strict tolerances must be maintained, and is equally effective for both prototype hand plates and mass-produced components.
The process achieves precise cuts through material vaporization rather than mechanical removal, enabling the machining of features unsuitable for traditional techniques. All processed materials must be electrically conductive.
With its high precision, efficiency, low power consumption, and cost-effectiveness, wire EDM technology has become essential in machining production, particularly in mold manufacturing where it has revolutionized die processing methods, shortened production cycles, and improved accuracy.
Industry Applications
- Medical Industry: Ideal for complex, high-precision components like dental implants and syringe parts, maintaining structural integrity while adding minute features.
- Automotive Industry: Perfect for creating precise holes and cavities in complex automotive components with demanding specifications.
Material Specifications
| Material | Characteristics |
|---|---|
| Aluminum | Excellent thermal/electrical conductivity but requires careful handling to avoid gelatinous buildup during processing. |
| Titanium | EDM effectively handles this alloy's viscosity, requiring deionized water to control processing heat. |
| Steel | Strong material where wire EDM excels for complex features, though heat management is crucial. |
| Brass | High tensile strength but requires slower cutting speeds due to softness. |
Key Advantages
- Exceptional cutting precision requiring minimal post-processing
- Ideal for small components and fine detail work
- Continuous, uninterrupted processing
- Capable of complex geometries unachievable with traditional CNC
- Burr-free, deformation-free cuts in single processing stage
Frequently Asked Questions
What other types of EDM are available?
Besides Wire EDM, drilling EDM uses tubular electrodes for fine deep holes, while sinker EDM uses shaped electrodes to create cavities.
What is the difference between wire cutting and laser cutting?
Laser cutting uses thermal energy while wire EDM uses electrical discharge for material removal.
Why use deionized water in wire-cut discharge machining?
Deionized water serves as an effective coolant with low carbon properties to regulate dielectric temperature.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hunan Jia Shan Hardware Tech Co., Ltd.
Location
No.103,104,1st Floor,Building 8 Phase II Factory Building,No.8 Lutian Road,Lugu Base,Lugu Street,Xiangjiang New Area,Hunan Province.Postal Code:410205
Contact Person
Jame Tan