Precision Titanium TA7 CNC Machining Parts Rapid Drilling Wire EDM service
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding And Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Wire-cut discharge machining is a versatile precision machining process capable of manufacturing complex shapes and geometries. This process is particularly valuable in aerospace and medical industries where strict tolerances are required, and can be used for both prototype hand plates and mass-produced parts.
The process creates precise cuts by melting or vaporizing material rather than removing it with physical tools, enabling machining of features unsuitable for traditional techniques. All processed materials must be electrically conductive.
- Medical Industry: Ideal for complex, high-precision components like dental implants and syringe parts, maintaining structural integrity while adding minute features.
- Automotive Industry: Perfect for custom automotive parts requiring complex shapes and precision, particularly for holes and cavities.
- Aerospace Industry: Preferred for engine components, turbine blades, and landing gear parts that demand excellent surface finish and tight tolerances without thermal stress.
| Aluminum | Excellent thermal and electrical conductivity. Requires careful operation to prevent gelatinous buildup during processing. |
| Titanium | Well-suited for EDM machining as it handles the alloy's viscosity. Requires deionized water to control processing heat. |
| Steel | Ideal for complex features, though requires heat management during processing due to high heat generation. |
| Brass | High tensile strength and easy to machine, but requires slower cutting speeds due to softness. |
- Exceptional cutting precision requiring minimal post-processing
- Ideal for small parts and highly detailed projects
- Capable of complex designs unachievable with traditional CNC machining
- Single-stage processing eliminates burrs and deformation
- Continuous, uninterrupted production process
Besides Wire EDM, drilling EDM uses tubular electrodes for fine, deep holes, while sinker EDM uses shaped conductive metal electrodes.
Laser cutting uses high-power thermal beams, while wire EDM utilizes electrical discharge between the wire and workpiece.
Deionized water serves as an effective coolant with low carbon properties, helping regulate dielectric temperature during processing.
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