Custom Metal Milling Turning Wire EDM Parts Prototype Services Brass Cnc Machining
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding and Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Wire-cut discharge machining is a versatile precision machining process capable of manufacturing complex shapes and geometries. This electrothermal production process uses electrical discharge to remove material from the workpiece, offering improvements over traditional EDM methods. Compatible with virtually all conductive materials, it enables processing of complex designs and shapes while maintaining high precision.
As a non-contact reduction manufacturing process, wire cutting uses charged fine wires and dielectric fluids to shape metal parts. With high processing precision, production efficiency, and low power consumption, this technology has become essential in machining production, particularly in the mold processing industry.
- Aerospace Industry: Preferred for engine components, turbine blades, and landing gear parts requiring excellent surface finish and precision.
- Automotive Industry: Ideal for complex shaped components with high precision requirements, particularly for custom automotive parts.
- Medical Industry: Perfect for dental implants, syringe parts, and other medical devices requiring tiny features without compromising structural integrity.
| Material | Characteristics |
|---|---|
| Aluminum | Excellent thermal/electrical conductivity but requires careful operation to avoid gelatinous buildup during processing. |
| Titanium | Requires deionized water as medium to control heat during processing of this viscous alloy. |
| Steel | Generates significant heat during processing; requires special precautions for complex features. |
| Brass | High tensile strength but requires slow cutting speeds due to soft metal properties. |
- Exceptional cutting precision requiring minimal post-processing
- Ideal for small parts and highly fine cutting projects
- Capable of manufacturing complex designs unachievable with traditional CNC machining
- Burr-free, deformation-free cuts in single processing stage
- Continuous, uninterrupted processing
Besides Wire EDM, drilling EDM uses tubular electrodes for finer, deeper holes, while sinker EDM uses shaped conductive metal electrodes.
Laser cutting uses high-power thermal beams, while wire EDM uses electrical discharge processing via wire electrodes.
Deionized water serves as an effective coolant with low carbon properties to regulate dielectric temperature during processing.
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