Steel Alloys Yellow Zinc Turning Cnc Machined Parts , Wire Edm Machine Tooling
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Mainly Process | Centerless Grinding And Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM and so on |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Wire-cut discharge machining is a versatile precision machining process capable of manufacturing complex shapes and geometries. This process is particularly valuable in aerospace and medical industries where strict tolerances are required, and can be used for both prototype hand plates and mass-produced parts.
Electrical discharge wire cutting (wire EDM) is an electrothermal production process that removes material from conductive workpieces using electrical discharge. As an improvement on traditional EDM methods, it's compatible with nearly all conductive materials and can produce complex designs with high precision.
Wire cutting is a non-contact reduction manufacturing process that uses charged fine wires and dielectric fluids to shape metal parts. The process creates precise cuts by melting or vaporizing material rather than mechanical removal, enabling processing of features unsuitable for traditional techniques.
Wire-cut discharge machining serves numerous industries from prototyping to full production:
- Aerospace Industry: Preferred for engine components, turbine blades, and landing gear parts requiring excellent surface finish and tight tolerances.
- Medical Industry: Ideal for dental implants, syringe components, and other medical devices needing microscopic features without compromising structural integrity.
- Automotive Industry: Used for complex automotive parts requiring precise holes, cavities, and custom geometries.
Excellent thermal/electrical conductivity but requires careful processing to avoid gelatinous buildup during cutting.
EDM machining effectively handles this alloy's viscosity, requiring deionized water to control processing heat.
Ideal for complex features but requires heat management during processing.
High tensile strength allows easy machining but requires slower cutting speeds due to softness.
- High cutting precision typically eliminates need for secondary processing
- Capable of manufacturing complex designs unachievable with traditional CNC machining
- Single-stage processing leaves no burrs or deformations
- Continuous, uninterrupted production process
- Ideal for small parts and highly detailed cutting projects
Besides Wire EDM, drilling EDM uses tubular electrodes for fine deep holes, while sinker EDM uses shaped conductive metal electrodes.
Laser cutting uses high-power thermal beams, while wire EDM uses electrical discharge between the wire and workpiece.
Deionized water's low carbon properties make it an effective coolant for regulating dielectric temperature during processing.
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