SS316 Cnc Wire EDM Parts Deep Insert Plate Parts Turning Micro Machining
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding and Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Electrical discharge wire cutting (wire EDM) is an electrothermal production process that uses electrical discharge to remove material from the workpiece. This advanced method improves upon traditional EDM techniques, offering compatibility with virtually all conductive materials while enabling complex designs and precise shapes.
- Non-contact manufacturing process using charged fine wires and dielectric fluids
- Versatile precision machining for complex geometries and strict tolerances
- High processing precision with production efficiency
- Low power consumption and manufacturing costs
- Ideal for electrically conductive materials
| Automotive Industry | Used for complex shaped parts with high precision requirements, particularly for custom automotive components and cavities |
| Aerospace Industry | Preferred for engine components, turbine blades, and landing gear parts requiring excellent surface finish and tight tolerances |
| Medical Industry | Ideal for dental implants, syringe parts, and other medical devices requiring microscopic features and structural integrity |
| Aluminum | Excellent thermal/electrical conductivity but requires careful handling to avoid gelatinous buildup during processing |
| Titanium | Requires deionized water as medium to control heat during processing of this viscous alloy |
| Steel | Generates significant heat during processing; requires special precautions for complex features |
| Brass | High tensile strength but requires slower cutting speeds due to soft metal properties |
- Precision cutting eliminates need for additional workpiece processing
- Optimal for small parts and highly detailed cutting projects
- Capable of complex designs unachievable with traditional CNC machining
- Single-stage processing without burrs or deformations
- Continuous, uninterrupted production process
Besides Wire EDM, there are drilling EDM (using tubular electrodes for fine, deep holes) and sinker EDM (using shaped conductive metal electrodes).
Laser cutting uses high-power thermal beams while wire EDM utilizes electrical discharge processing with a fine wire.
Deionized water serves as an effective coolant with low carbon properties to regulate dielectric temperature during processing.
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