Aluminum 6061 6063 Alloys Turning CNC Machined Parts Wire EDM Machine Tooling
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding And Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Electrical discharge wire cutting (wire-walking) is an electrothermal production process that uses electrical discharge to remove material from the workpiece. This improved EDM method is compatible with nearly all conductive materials and can produce complex designs and shapes with high precision.
Wire cutting is a non-contact manufacturing process that uses charged fine wires and dielectric fluids to shape metal parts. Its high precision, efficiency, and cost-effectiveness make it ideal for machining production, particularly in mold processing industries.
- Automotive Industry: Used for complex-shaped, high-precision parts including customized automotive components.
- Aerospace Industry: Preferred for parts requiring strict tolerances, such as engines, turbine blades, and landing gear components.
- Medical Industry: Ideal for precision medical devices, dental implants, and syringe parts requiring tiny features.
Excellent thermal and electrical conductivity, though requires proper operation due to its soft nature and potential for gelatinous buildup during processing.
Well-suited for EDM machining, requiring deionized water to control heat during processing.
Ideal for complex features, though requires heat management during processing.
High tensile strength and easy to machine, though requires slower cutting speeds.
- High cutting precision with minimal post-processing required
- Ideal for small parts and highly detailed projects
- Capable of producing complex designs beyond traditional CNC machining
- Burr-free, deformation-free cutting in a single processing stage
- Continuous, uninterrupted processing
Besides Wire EDM, there are drilling EDM (using tubular electrodes for fine, deep holes) and sink hole EDM (using shaped conductive metal electrodes).
Laser cutting uses a high-power thermal beam, while wire-cut EDM uses electrical discharge from a wire to process the workpiece.
Deionized water serves as an effective coolant with low carbon properties, helping regulate dielectric temperature during processing.
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