Consumer Electronics Prototyping Vacuum Casting ABS Polycarbonate Mobile Phone Cases Tablet Components
| Attribute | Value |
|---|---|
| Surface Treatment | Anodizing/Painting/Sandblasting/Brushing/Laser |
| Feature | High Precision |
| Material | Plastic PE, PP, PS, PVC, PC, PET, Nylon (PA6, PA66), PEEK, ABS |
| Durability | Long-lasting |
| Color | Customization |
| Type | Heat Exchange Equipment |
| Application | Machinery |
| Finish | Polished is available |
| Size | Customized |
| Tolerance | ISO2768M ISO2768C |
| Port | Shenzhen |
| MOQ | 1 |
| Drawing format | 3D: STP, STEP, IGS, PRT 2D: DWG, DXF, PDF |
| Quality Control | 100% Inspection Before Shipment |
The consumer electronics industry requires high-quality plastic components that combine aesthetic appeal with functional performance for products like mobile phones, tablets, and wearable devices. Our vacuum casting process delivers prototypes and low-volume production parts with intricate details, precise dimensional accuracy, and superior surface finishes.
ABS offers excellent impact resistance, rigidity, and chemical resistance, making it ideal for durable outer casings. Polycarbonate provides optical clarity, high heat resistance, and toughness, perfect for transparent components like screens and lens covers.
Our process begins with a master model (3D printed or existing prototype) from which we create a silicone mold. Liquid resins are poured under vacuum to ensure complete filling and smooth surfaces. This method enables rapid design iteration and cost-effective small batch production without expensive tooling.
- Form, fit, and function testing during product development
- Marketing samples and user testing prototypes
- Low-volume production of final components
- Investment casting patterns for intricate metal parts
| Time frame | 24 hr - 5 working days for 30-50 parts |
| Accuracy | ±0.3% (±0.3 mm for dimensions under 100mm) |
| Minimum wall thickness | 0.75 mm (1.5 mm recommended) |
| Maximum dimensions | Limited by vacuum chamber size |
| Surface finishes | Gloss to matte options available |
Our polyurethane materials offer exceptional mechanical properties with versatility across applications. Flexible polyurethane provides superior stability, chemical resistance, and mechanical performance. Rigid polyurethane features lightweight construction with excellent insulation properties. Polyurethane elastomers combine the best qualities of plastics and rubber.
All components are carefully packaged to ensure safe transit, with protective materials tailored to each product's requirements.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.