Vacuum Casting High-Precision Plastic Prototypes Aerospace Industry Components PEEK Polycarbonate
Price:
As drawing
MOQ:
8
Delivery Time:
1-5 weeks
Brand:
JIA SHAN
Product Description
Vacuum Casting High-Precision Plastic Prototypes for Aerospace Industry Components
Product Specifications
| Attribute | Value |
|---|---|
| Surface Treatment | Anodizing/Painting/Sandblasting/Brushing/Laser |
| Feature | High Precision |
| Material | Plastic PE, PP, PS, PVC, PC, PET, Nylon (PA6, PA66), PEEK, ABS |
| Durability | Long-lasting |
| Color | Customization |
| Type | Heat Exchange Equipment |
| Application | Machinery |
| Finish | Polished available |
| Size | Customized |
| Tolerance | ISO2768M ISO2768C |
| Port | Shenzhen |
| MOQ | 1 |
| Drawing Format | 3D: STP, STEP, IGS, PRT 2D: DWG, DXF, PDF |
| Quality Control | 100% Inspection Before Shipment |
Aerospace-Grade Vacuum Casting Solutions
In the aerospace industry, the demand for high-precision, lightweight, and durable components is critical. Our vacuum casting technology produces superior prototypes and small-batch parts using advanced materials like PEEK (Polyetheretherketone) and Polycarbonate, which offer exceptional performance in demanding aerospace applications.
Material Advantages
- PEEK: High-performance engineering plastic ideal for aircraft engines, fuel systems, and structural components requiring superior strength-to-weight ratios and extreme temperature resistance
- Polycarbonate: Excellent impact resistance and optical clarity perfect for cockpit displays, window covers, and lens housings
Vacuum Casting Process
Our process begins with a high-quality master model used to create a silicone mold. Liquid resin is poured into the mold under vacuum to ensure complete filling and flawless surface finish. This method produces complex aerospace components with excellent dimensional accuracy crucial for aircraft performance and safety.
Key Benefits
- Rapid prototyping for design validation and testing
- Cost-effective low-volume production without expensive tooling
- Superior dimensional accuracy and surface finish
- Material versatility for diverse aerospace applications
Applications
Vacuum casting is the most cost-effective method for producing high-quality, low-volume plastic parts comparable to injection molding. These components are ideal for:
- Form, fit, and function testing during design phases
- Marketing samples and user testing
- Product design verification
- Creating wax masters for investment casting
Technical Specifications
| Time Frame | 24 hr - 5 working days for 30-50 parts |
| Material Choice | Wide variety available |
| Accuracy | ±0.3% (minimum ±0.3mm for dimensions under 100mm) |
| Minimum Wall Thickness | 0.75mm required, 1.5mm recommended |
| Maximum Dimensions | Limited by vacuum chamber size |
| Typical Quantities | Up to 50 parts per mold |
| Surface Finish | Gloss to matte options available |
Polyurethane Material Properties
Our polyurethane materials offer exceptional mechanical properties with versatility across multiple applications. Available in various formulations to meet specific requirements for temperature resistance, surface texture, hardness, and transparency.
Packaging
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hunan Jia Shan Hardware Tech Co., Ltd.
Location
No.103,104,1st Floor,Building 8 Phase II Factory Building,No.8 Lutian Road,Lugu Base,Lugu Street,Xiangjiang New Area,Hunan Province.Postal Code:410205
Contact Person
Jame Tan