Hunan Jia Shan Hardware Tech Co., Ltd.
                                                                                                           
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19 Years
Since 2007
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Vacuum Casting Technology Fabricating Lightweight Plastic Parts Polypropylene PA66

Price Negotiable
Price: As drawing
MOQ: 8
Delivery Time: 1-5 weeks
Brand: JIA SHAN
Product Description
Vacuum Casting Technology for Lightweight Plastic Parts (Polypropylene, PA66)
Attribute Value
Surface Treatment Anodizing/Painting/Sandblasting/Brushing/Laser
Feature High Precision
Material Plastic PE, PP, PS, PVC, PC, PET, Nylon (PA6, PA66), PEEK, ABS
Durability Long-lasting
Color Customization
Type Heat Exchange Equipment
Application Machinery
Finish Polished available
Size Customized
Tolerance ISO2768M ISO2768C
Port Shenzhen
MOQ 1
Drawing format 3D: STP, STEP, IGS, PRT
2D: DWG, DXF, PDF
Quality Control 100% Inspection Before Shipment
Vacuum cast plastic parts showing precision and surface finish
Advanced Vacuum Casting for Aerospace Applications

Aerospace components require high-performance materials capable of withstanding extreme conditions including high stress, temperature variations, and corrosive environments. Our vacuum casting technology produces precision prototypes and low-volume production runs for aircraft, spacecraft, and other aerospace applications using advanced polymers like PEEK (Polyetheretherketone) and Polyamide (Nylon).

PEEK offers exceptional strength, wear resistance, and thermal stability up to 250°C, making it ideal for structural components, seals, and bearings. Polyamide (PA6, PA66) provides excellent impact resistance and tensile strength, perfect for non-structural components like housings, cable ties, and connectors.

Vacuum Casting Process

Our process begins with a master model (3D-printed or CNC-machined), from which we create a detailed silicone mold. Liquid resin is injected under vacuum pressure to ensure bubble-free filling, resulting in parts with excellent surface finishes and precise dimensions.

This method is particularly valuable for rapid prototyping and low-volume production, allowing aerospace companies to test parts before committing to expensive tooling. Vacuum casting enables fast iteration while reducing material waste.

Applications of Vacuum Casting
  • Cost-effective production of high-quality plastic parts comparable to injection molding
  • Ideal for form, fit, and function testing during product development
  • Suitable for marketing samples, user testing, and design verification
  • Wide range of urethane casting resins available for various requirements
  • Options for opaque, translucent, or completely transparent parts
  • Creation of high-quality wax masters for investment casting
Technical Specifications
Time frame Within 24 hr - 5 working days for up to 30-50 parts
Material choice Wide variety of materials available
Accuracy ±0.3% (with a lower limit of ±0.3 mm on dimensions <100 mm)
Minimum wall thickness 0.75 mm required, 1.5 mm recommended for best results
Maximum part dimensions Limited by vacuum chamber size
Typical quantities Up to 50 parts per mold
Surface structure Gloss to Matt surface finishes available
Polyurethane Material Properties

Polyurethane (PU) offers excellent mechanical properties and plasticity. Available in various types including polyether-type, polyester-type, and polyurea-type, PU can be manufactured as foams, fibers, rubbers, and elastomers with applications across multiple industries.

Flexible PU features linear thermoplastic structure with superior stability, chemical resistance, and mechanical properties compared to PVC foams. Rigid PU provides lightweight insulation with excellent soundproofing and chemical resistance. PU elastomers combine plastic and rubber properties, offering oil resistance, abrasion resistance, and elasticity.

Our manufacturing facility showing vacuum casting equipment Quality control inspection of vacuum cast parts Precision measurement of vacuum cast components
Packaging
Secure packaging for vacuum cast parts ensuring safe transportation

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Hunan Jia Shan Hardware Tech Co., Ltd.
Location No.103,104,1st Floor,Building 8 Phase II Factory Building,No.8 Lutian Road,Lugu Base,Lugu Street,Xiangjiang New Area,Hunan Province.Postal Code:410205
Contact Person Jame Tan

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