Medical Auto Custom CNC Parts Rapid Prototyping Micro Wire EDM Parts Broaching Metal
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding And Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM and more |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Wire-cut discharge machining is a versatile precision machining process capable of manufacturing complex shapes and geometries with strict tolerances. This process is particularly valuable in aerospace and medical industries where precision is paramount.
The technology produces precise cuts by melting or vaporizing material rather than mechanical removal, enabling processing of features unsuitable for traditional techniques. All processed materials must be electrically conductive.
- Aerospace Industry: Preferred for engine components, turbine blades, and landing gear parts requiring excellent surface finish and precision.
- Medical Industry: Ideal for dental implants, syringe components, and other medical devices requiring microscopic features.
- Automotive Industry: Used for complex automotive parts with precise hole and cavity requirements.
| Aluminum | Excellent thermal/electrical conductivity but requires careful processing to avoid gelatinous buildup. |
| Titanium | Well-suited for EDM machining but requires deionized water to control processing heat. |
| Steel | Ideal for complex features but generates significant heat requiring proper precautions. |
| Brass | High tensile strength but requires slower cutting speeds due to softness. |
- Exceptional cutting precision requiring minimal post-processing
- Ideal for small parts and highly detailed projects
- Capable of complex designs unachievable with traditional CNC machining
- Burr-free, deformation-free cutting in a single processing stage
- Continuous, uninterrupted processing
Besides Wire EDM, drilling EDM uses tubular electrodes for fine, deep holes, while sinker EDM uses shaped conductive metal electrodes.
Laser cutting uses a thermal beam while wire-cut EDM uses electrical discharge processing via a wire electrode.
Deionized water serves as a coolant with low carbon properties to regulate dielectric temperature during processing.
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