Aluminum 6061 6063 Micro CNC Machine Parts For Turning Milling Wire EDM And Broaching
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding And Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Wire-cut discharge machining is a versatile precision machining process capable of manufacturing complex shapes and geometries. This process is particularly valuable in aerospace and medical industries where strict tolerances are required, and can be used for both prototypes and mass-produced parts.
The process creates precise cuts by melting or vaporizing material rather than removing it with physical tools, enabling processing of features unsuitable for traditional techniques. All processed materials must be electrically conductive.
- Aerospace Industry: Preferred for engine components, turbine blades, and landing gear parts requiring excellent surface finish and precision.
- Medical Industry: Ideal for dental implants, syringe parts, and other medical devices requiring tiny features and high precision.
- Automotive Industry: Used for complex automotive parts requiring precise holes and cavities.
Excellent thermal and electrical conductivity. Requires proper operation to avoid gelatinous buildup during processing.
EDM machining handles this alloy's viscosity well. Requires deionized water to control heat generation.
Ideal for complex features but requires heat management during processing.
High tensile strength but requires slower cutting speeds due to softness.
- High cutting precision with minimal post-processing required
- Ideal for small parts and fine cutting projects
- Capable of complex designs difficult for traditional CNC machining
- Burr-free cuts with no deformation in single processing stage
- Continuous, uninterrupted processing
Besides Wire EDM, there are drilling EDM (using tubular electrodes for fine holes) and sinker EDM (using shaped electrodes).
Laser cutting uses a thermal beam while wire-cut EDM uses electrical discharge processing.
Deionized water serves as a coolant with low carbon properties to regulate dielectric temperature.
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