Aeroplane Stainless Steel SS304 316 Acrylic Laser Edm Cutting Parts Service Grinding Accuracy 0.001mm
| Attribute | Value |
|---|---|
| Name | CNC wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding and Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Our brass-coated tungsten wire (diameter 0.1mm-0.3mm) is optimized for ultra-fine Wire EDM machining. Featuring a uniform coating thickness (±0.002mm) and tensile strength up to 1,200 N/mm², this wire minimizes breakage during high-speed cutting of hardened steels and exotic alloys.
- Medical Implants: Produces intricate spinal screws and dental prosthetics from biocompatible titanium.
- Aerospace: Cuts turbine blade cooling channels in Inconel 718 with Ra 0.8μm surface finish.
- Micro-Molding: Enables <0.05mm kerf widths for microfluidic device fabrication.
| Aluminum | Excellent thermal and electrical conductivity. Naturally soft material that requires proper operation to prevent gelatinous buildup during processing. |
| Titanium | EDM machining is ideal for titanium as it can withstand the viscosity of this alloy and break down lengthy chips. Requires deionized water as a medium to control heat generation. |
| Steel | Very strong metal often processed with wire cutting machines for complex features. Generates significant heat requiring special precautions. |
| Brass | High tensile strength and easy to machine, but requires slower cutting speeds due to its soft nature. |
- AI-Enhanced Wire Consumption Tracking: Upcoming IoT sensors will predict wire replacement needs via cloud analytics.
- Eco-Certified Production: Transitioning to 100% recycled tungsten by 2025 to meet EU RoHS 3.0 standards.
- Adaptive Coating Technology: Planned graphene-infused coating to reduce dielectric fluid usage by 30%.
In addition to Wire EDM, there are drilling EDM and sinker EDM. Drilling EDM uses tubular electrodes for finer, deeper holes, while sinker EDM uses shaped conductive metal electrodes.
Laser cutting uses a high-power thermal beam, while wire-cut EDM uses electrical discharge between the wire and workpiece for material removal.
Deionized water serves as an effective coolant with low carbon properties, helping regulate dielectric temperature during the machining process.
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