CNC Gear Shaping Insert CIR.YKD5132H/1149-59203(8) – PVD HYB208 Coated, for Difficult Materials (Excl. High-Temp Alloys)
Price:
Negotiable
MOQ:
ten PCS
Delivery Time:
It is determined according to the customer's order.
Brand:
Hanyuhaoyang
Product Description
CNC Gear Shaping Insert CIR.YKD5132 1149-59203(8) – PVD HYB208 Coated
Designed for difficult-to-machine materials excluding high-temperature alloys, this PVD-coated gear shaping insert delivers precision performance in demanding manufacturing applications.
Product Overview
The CNC Gear Shaping Insert Model CIR.YKD5132 1149-59203(8) with PVD HYB208 coating is engineered for all difficult-to-machine materials except high-temperature alloys. These inserts are critical cutting components in gear shaping processes, primarily used for machining tooth grooves in gears, racks, and other tooth-shaped parts.
Coating Specifications
| Coating Grade | Type | Key Characteristics | Recommended Application |
|---|---|---|---|
| HYB208 | PVD | For difficult-to-machine materials (excluding superalloys) | Bimetals, Copper, Aluminum, Non-ferrous metals |
| HYB208H | PVD | Enhanced version of HYB208 for specific composites | Bimetals, Copper, Aluminum, Non-ferrous metals |
| HY08 | PVD | Uncoated (Substrate optimized for aluminum) | Aluminum alloys |
| HYC208 | PVD | For solid carbide tools targeting reactive materials | Titanium alloys, Superalloys |
| HYC508 | PVD | General purpose, balances wear resistance and toughness | Steel, Quenched/Tempered steel, Pre-hardened steel, Cast iron, Stainless steel |
| HYHH08 | CVD | Cast iron specialized | Cast iron, Ductile iron |
| HYS208 | CVD | Multi-functional & General purpose, offers corrosion/wear resistance & insulation | Machining: Semi-roughing of cast iron & steel. Other: Corrosion/Wear/Insulation applications. Stage: Roughing to semi-finishing for cast iron. |
| HY029 | CVD | High wear resistance, optimized for high-speed machining | Heavy-duty, semi-roughing to finishing of steel/cast iron. Excellent for high-speed turning. |
| HYS108 | CVD | High-speed machining specialized, for heavy-duty and finishing | Heavy-duty, semi-roughing to finishing of steel/cast iron. Excellent for high-speed turning. |
Performance Advantages
- Wide processing scope: Capable of machining complex structures like internal gears and multi-gear clusters that are challenging for hobbing processes
- High tooth-profile accuracy: Precisely ground cutting edges and stable gear-shaping motion ensure exceptional tooth-profile and tooth-alignment accuracy
- Strong adaptability: Accommodates gears with different modules and pressure angles by changing insert specifications
Industry Applications
Automotive and Auto Parts Manufacturing: Essential for transmission gears, engine timing gears, and components for new energy vehicles where precision and reliability are critical.
Machinery Equipment Manufacturing:
- General Machinery: Used in lathe headstocks, reducers, and crane drives, particularly effective for multi-gear clusters with shoulders
- Heavy-Duty Machinery: Cemented carbide inserts provide durability for large-module gears in rolling mills and mining equipment
- Precision Machinery: High-speed steel inserts achieve pitch error ≤5μm for low-noise, high-precision transmission in instruments and textile machinery
Aerospace and Defense Industry: Vital for manufacturing high-performance gears in aero-engines and precision aerospace systems with extreme reliability requirements.
Rail Transit Equipment: Extensively used in manufacturing gears for high-speed trains and EMUs where fatigue strength and accuracy impact operational safety.
Shipbuilding and Offshore Engineering: Widely employed in ship power transmission systems and offshore rig components operating in corrosive environments.
Wind Power Equipment Manufacturing: Significant role in manufacturing gears for main gearboxes, yaw, and pitch control systems in wind turbines.
Frequently Asked Questions
Q: Are you the original manufacturer of the inserts?
A: Yes, we are the original factory for both standard and non-standard inserts with 14 years of entrepreneurial history. We maintain our own production lines, design teams, and sales teams.
Q: How long is your delivery time?
A: Delivery time is determined according to customer order requirements. Please communicate specific details directly with our customer service team.
Q: What is the best way to contact you?
A: Contact us via email, WhatsApp, WeChat (ID: hanyuhaoyangtools), phone (+86 13880606307), or live chat on our website.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Sichuan Hanyu Haoyang Tools Co., Ltd.
Location
Room 12, 12th Floor, Building D, Boya City Plaza, Xinyu Road, Shuangliu District, Chengdu City, Sichuan Province, China
Contact Person
Alisha Wu