CNC Gear Shaping Insert YKS5132J Z-4.05 – PVD HYB208 Coated, for Difficult Materials (Excl. High-Temp Alloys)
Price:
Negotiable
MOQ:
ten PCS
Delivery Time:
It is determined according to the customer's order.
Brand:
Hanyuhaoyang
Product Description
CNC Gear Shaping Insert YKS5132J Z-4.05 – PVD HYB208 Coated
CNC Gear Shaping Insert, Model YKS5132J Z-4.05 with PVD Coating HYB208, suitable for all difficult-to-machine materials except high-temperature alloys. Gear-shaping inserts are key tool components directly involved in cutting during gear-shaping processing, mainly used for machining the tooth grooves of tooth-shaped parts such as gears and racks.
Coating Specifications
| Coating Grade | Type | Key Characteristics | Recommended Application |
|---|---|---|---|
| HYB208 | PVD | For difficult-to-machine materials (excluding superalloys) | Bimetals, Copper, Aluminum, Non-ferrous metals |
| HYB208H | PVD | Enhanced version of HYB208 for specific composites | Bimetals, Copper, Aluminum, Non-ferrous metals |
| HY08 | PVD | Uncoated (Substrate optimized for aluminum) | Aluminum alloys |
| HYC208 | PVD | For solid carbide tools targeting reactive materials | Titanium alloys, Superalloys |
| HYC508 | PVD | General purpose, balances wear resistance and toughness | Steel, Quenched/Tempered steel, Pre-hardened steel, Cast iron, Stainless steel |
| HYHH08 | CVD | Cast iron specialized | Cast iron, Ductile iron |
| HYS208 | CVD | Multi-functional & General purpose, offers corrosion/wear resistance & insulation | Machining: Semi-roughing of cast iron & steel. Other: Corrosion/Wear/Insulation applications. Stage: Roughing to semi-finishing for cast iron. |
| HY029 | CVD | High wear resistance, optimized for high-speed machining | Heavy-duty, semi-roughing to finishing of steel/cast iron. Excellent for high-speed turning. |
| HYS108 | CVD | High-speed machining specialized, for heavy-duty and finishing | Heavy-duty, semi-roughing to finishing of steel/cast iron. Excellent for high-speed turning. |
Performance Advantages
- Wide processing scope: Can process structures like internal gears and multi-gear clusters that are difficult to handle by hobbing, making up for the limitations of hobbing.
- High tooth-profile accuracy: With precisely ground cutting edges and stable gear-shaping motion, they can ensure high tooth-profile and tooth-alignment accuracy, suitable for precision gear manufacturing.
- Strong adaptability: By changing inserts of different specifications, they can machine gears with different modules and pressure angles, offering great flexibility.
Application Fields
| Application Industry | Description / Application Scenario |
|---|---|
| Automotive & Auto Parts Manufacturing | Covers transmission systems, engine components, and new energy vehicles. |
| Machinery Equipment Manufacturing | • General Machinery: Used for machining gears in machine-tool headstocks, reducers, crane drives, and multi-gear clusters with shoulders, where gear shaping inserts effectively avoid structural interference. • Heavy-Duty Machinery: For large-module gears in rolling mills and mining equipment, cemented carbide gear shaping inserts withstand high-load cutting from roughing to semi-finishing. |
| Aerospace & Defense Industry | Gear shaping inserts play a critical role in the manufacturing of high-value-added gears for aero-engines and aerospace equipment. |
| Rail Transit Equipment | Applications focus primarily on high-speed trains, EMUs, and various rail transit vehicles. |
| Wind Power Equipment Manufacturing | Gear shaping inserts are in significant demand for gear machining in wind power main gearboxes, as well as yaw and pitch control systems. |
Frequently Asked Questions
Q: Are you the original manufacturer of the inserts?
A: Yes, we are the original factory for both standard and non-standard inserts with a 14-year entrepreneurial history. We have our own production lines, as well as design and sales teams.
Q: How long is your delivery time?
A: It is determined according to the customer's order. You can communicate the details directly with the customer service on our website.
Q: What is the best way to contact you?
A: Contact us via email, WhatsApp, WeChat (ID: hanyuhaoyangtools), phone (+86 13880606307), or live chat.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Sichuan Hanyu Haoyang Tools Co., Ltd.
Location
Room 12, 12th Floor, Building D, Boya City Plaza, Xinyu Road, Shuangliu District, Chengdu City, Sichuan Province, China
Contact Person
Alisha Wu