High Load Capacity and Autorotation Function of Hanging Conveyor System for Uniform Drying of Workpieces

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Product Description

High Load Capacity and Autorotation Function of Hanging Conveyor System for Uniform Drying of Workpieces

Equipment Description

I. Equipment Type and Structure

Suspended Conveyor Chain: Three-dimensional closed-loop system utilizing ball bearing chains and 16Mn guide rails for medium-to-large workpieces.
Load Capacity: Single-point load range of 10-30kg, supporting various chain pitches (150/200/240/250mm).
Ground Chain Conveyor Line: Ground embedded design with curved steel/stainless steel plates, minimizing space usage.
Autorotation Function: 360° workpiece rotation capability for uniform drying.

II. Core Components and Technical Parameters

Components	Features	Technical Specifications
Chain	High-temperature and corrosion-resistant; ground chain system uses dedicated wear-resistant chain	Chain pitch 150-300mm, temperature range ≤150°C
Drivetrain	Variable-frequency reduction motor with stepless speed regulation; drive shaft and worm gear linkage	Speed range 0-20m/min, motor power 1.1-7.5kW
Rail	Precision-machined SUS plates/16Mn steel with rust-proof treatment; dust-proof structure	Track width 68-150mm, bending radius ≥4m
Temperature Control Compatibility	Thermal insulation materials (composite silicate) for stable high-temperature operation	Operating temperature ≤250°C, insulation thickness 150mm

Application Scenarios and Adaptability

Mass Production: Suitable for high-volume products like filters, achieving thousands of pieces per day through automation.
Complex Processes: Supports multi-station integration for pre-treatment, spraying, drying, and cooling.
Environmental Adaptability: Closed-loop design reduces heat loss; combined exhaust system minimizes dust contamination.

Selection Considerations

Load Matching: Select chain model based on workpiece weight to prevent deformation or motor overload.
Temperature Control: Ensure chain material compatibility with heating method to avoid expansion/seizure.
Maintenance Ease: Prefer modular designs for simplified chain replacement and track cleaning.

Main Structures and Components

Chain System: Closed-loop metal links (stainless steel/alloy steel) with rollers/sprockets for reduced friction.
Drive and Transmission: Motor, reducer, and variable frequency drive system with slewing device for smooth transitions.
Guide Rails and Support: Metal profile rails with stable steel support structure for high-temperature environments.
Tensioning Device: Weighing hammer/spring mechanism for automatic chain tension adjustment.
Accessories: Carriage/lifting devices with rotating hooks; automatic lubrication system.
Control System: PLC module integrating speed regulation, temperature sensing, and fault alarms.
Safety Devices: Emergency stop buttons and overload protection throughout the line.

Key Features

High Cost Performance: Optimized design based on product positioning and economic factors.
Advanced Design: Meticulous engineering showcasing modern enterprise capabilities.
Future Adaptability: Meets current needs while accommodating production growth.
Quality Compliance: Strict adherence to ISO9001 standards with comprehensive quality control.