Wire Shot Blasting Machine for Wire Surface Derusting Customization 60000-120000 tons
The equipment adopts a unique "turnover door+pin-ended" to carry the wire rod working mode. Simply supported shaft (pin ended)is made of special alloy steel,and the main shaft has the function of automatic dispersing the wire ,it is composed of organic whole in the normal working with pin-ended(simply supported shaft), the design of simply supported shaft greatly improves the service life of the main shaft compared with cantilever shaft .It is also a patented product of our company (patent No. : 201620372463.5). In the process of shot, the device makes wire operate compound action of up and down + side to side + positive and negative rotation to achieve the effect of thorough cleaning. The reasonable arrangement of impeller head have resulted in effective blasting of steel shot in the inner and outer surfaces of wire,the machine is controlled by PLC, and the operation is convenient and reliable.
| Application range | fasteners,wire rope,spring,stainless steel,welding rod,cold-heading wire,etc. |
| Production capacity | 60,000-120,000 each year |
| Wire diameter | 5.5-42mm |
| Equipment size | 12.5*5.5*6.4m(overground height) |
| Wire loss | 0.2-0.3% |
| Derusting cost | about18-35RMB/T |
| Production efficiency | 4-9coils/per hour |
| Number | Item name | unit | Numeric value | Notes | |
| 1 | Impeller head | quantity | set | 8 | 1.connection technology with electric motor belt 2.wear resistant parts are wear resistant materials 3.frequency impeller head speed control |
| model | / | Q035 | |||
| The max shot blasting rate | kg/min | 8×450=3600 | |||
| Impeller width | mm | 80 | |||
| power | kW | 8×30=240 | |||
| 2 | cabinet | quantity | Piece | 1 | Protection liner plate is wear resistant steel plate |
| Wearing plate | / | Wearable alloy material | |||
| 3 | curtain separator | quantity | set | 2 | |
| Separation volume | t/h | 2*120=240 | |||
| Separation rate | % | 99.9 | |||
| form | adjustable curtain air separation | ||||
| 4 | Bucket type lifter | Quantity | set | 2 | 1.Bending composite shell technology |
| Lifting capacity | t/h | 240 | |||
| Lifting speed | m/s | 1.22 | |||
| power | kW | 2*11 | |||
| 5 | screw conveyor at the bottom | quantity | Set | 2 | Equipping with inspection status |
| Conveying capacity | t/h | 240 | |||
| Screw diameter | mm | 320 | |||
| power | kW | 2*5.5 | |||
| 6 | Steel shot controller | Quantity | set | 8 | |
| Rate of flow(max) | kg/min | 8×450 | |||
| Control type | / | ADJ | |||
| Control type | / | Air operated | |||
| 7 | power | kW | 165 | ||
PMW5500 double position turnover door wire rod shot blasting machine
1.Environmentally-friendly technology instead of pickling.
2.Remote control,easy operation.
3.To disperse the wire automatically,even,high effective
and lowl abor intensity for operator.
4.Ultra-low emission:3mg/m³.
5.Widely used in (high,medium,low) carbon steel,alloy
steel,stainless steel and others.
6.Good work environment and negative pressurewithin equipment.
7.Can be customized according to customer products.
The equipment is equipped with 8 sets impeller head according to the characteristics of wire rod,which is installed on the rear/side of the shot blasting chamber to clear the wire with 60-90secs cast speed,.By using screw horizontal conveying shot system, high strength belt hoist, steel shot residue separation system, purification dedusting system of two-stage polyester fiber filter (inertia + filter ) and (automatic + manual )HMI electric control system,it makes the workpiece meets efficient shot blasting requirements
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