VerticaL 80-120T Hydraulic Marine Solid Refuse Trash Waste Refuse Garbage Compactor Plant
Price:
5000-8000 USD
MOQ:
1
Delivery Time:
40 Workingdays
Brand:
BIOCLEAN
Product Description
Product descriptions
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100-120 TPD Vertical Waste Compaction Station – High-Capacity & Cost-Optimized Sanitation Solution
Engineered for large urban districts, regional waste transfer hubs, and high-density metropolitan areas, our 100-120 Tons Per Day (TPD) Vertical Waste Compaction Station integrates premium vertical compression technology with economic operation. Tailored to address the escalating waste management needs of fast-growing cities—particularly in key Belt and Road markets—it delivers exceptional throughput while minimizing unit waste processing costs and long-term operational expenditures.Core Economic & Efficient Highlights
- High-Capacity Cost Efficiency: Processes 100-120 tons of waste daily, catering to 25,000-35,000 residents or large commercial-industrial clusters, achieving lower cost per ton (15% cheaper than smaller high-capacity alternatives).
- Maximized Volume Reduction: Compression ratio up to 3.7:1, pushing waste density to 0.98t/m³ – cutting garbage truck trips by 65% and slashing transportation, labor, and landfill fees significantly.
- Energy-Saving Operation: Equipped with a variable-displacement hydraulic system, consuming only 16kW/h per cycle (10% less energy than standard large-capacity models), plus extended 6-month maintenance intervals to reduce downtime and repair costs.
- Stable Investment Returns: Investment payback period of 3.5-5 years, with predictable operational costs ideal for government-led sanitation projects and large-scale public-private partnerships (PPPs).
Working Principle
- Waste Loading: Waste is fed through a widened, inclined top hopper with an automatic anti-blocking agitator, ensuring smooth material flow even for bulky or high-moisture waste.
- Vertical Compaction: Dual synchronous hydraulic cylinders deliver concentrated downward pressure, synergizing with gravity to compact loose waste into high-density blocks—achieving 10% higher compression efficiency than single-cylinder large models.
- Sealed Storage & Rapid Transfer: Compacted waste is pushed into one of two alternating sealed bins (eliminating waiting time for bin emptying). When full, the bin is hydraulically elevated, and an automatic high-speed push plate completes waste transfer to garbage trucks in 45 seconds.
- Eco-Friendly Treatment: Compression-generated sewage is collected in a closed circulation tank, filtered before municipal discharge; triple deodorization (spray + activated carbon + UV sterilization) eliminates odor and pathogenic bacteria.
System Configuration
- Main Structure: 16Mn high-strength steel frame (13mm thickness) with dual-cylinder synchronous compression + four reinforced guide columns, ensuring structural stability under continuous heavy-load operation.
- Hydraulic System: Energy-saving variable-displacement oil pump, wear-resistant alloy cylinders, and precision pressure-regulating valve group—optimized for 24/7 operation in complex urban environments.
- Control System: Touchscreen PLC controller with AI-assisted fault prediction, real-time data analytics, and multi-station centralized management (supports remote parameter adjustment via mobile/PC).
- Environmental Systems: Integrated sewage filtration, triple deodorization, and noise reduction (≤71dB) – meeting strict environmental standards of EU, Southeast Asia, and Middle East countries.
- Safety Systems: Multi-layer interlock protection, emergency stop matrix, anti-fall devices, anti-overload sensors, and anti-collision alarms—fully complying with ISO 14121 safety standards.
Ideal Applications
- Large urban core districts and regional waste transfer hubs
- High-density residential clusters + commercial complexes (shopping malls, office towers)
- Large industrial parks and logistics hubs
- Key Belt and Road metropolitan areas (e.g., Bangkok, Ho Chi Minh City, Kuala Lumpur)
- Municipal sanitation projects replacing outdated large-scale open waste sites
Why Choose This Model?
As a flagship large-capacity configuration for emerging megacities, this 100-120 TPD station delivers unrivaled balance between throughput and economy. Its dual-bin design ensures non-stop operation, while the energy-saving hydraulic system and extended maintenance intervals drive down unit processing costs. Compliant with global environmental and safety standards, it’s perfectly suited for government tenders and large-scale sanitation projects—offering reliable performance, tangible cost savings, and sustainable value for modern urban waste management.
Product Specification
| Parameter | Details |
| Daily Processing Capacity | 100-120 tons/day (supports 3-shift continuous operation) |
| Floor Space | 16-18㎡ (space-efficient for large-capacity demands) |
| Compression Ratio | 3.7:1 (top-tier for medium-heavy duty compactors) |
| Waste Density | 0.98t/m³ |
| Automation Level | Intelligent PLC + cloud-based IoT monitoring (70% manual labor reduction) |
| Energy Consumption | ≤16kW/h per compaction cycle |
| Transportation Cost Saving | 65% (vs. non-compacted waste transport) |
| ROI Period | 3.5-5 years |
| Noise Level | ≤71dB (ultra-quiet for urban core areas) |
| Frame Material | 16Mn high-strength steel (13mm thickness, anti-deformation) |
| Hydraulic System Pressure | 30MPa (high-pressure stable compression) |
| Storage Bin Capacity | 11-13m³ (dual-bin alternate design for non-stop operation) |
| Maintenance Interval | 6 months (reduced operational interruption) |
| Odor Control Standard | Complies with EU ECOLABEL and GB/T 38592-2020 |
Product Overview
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Company
Zhejiang Bioclean Machinery Technology Co., Ltd
Location
No.788 Tonghui Rd, Jiangbei, Ningbo, China
Contact Person
Shirley