Precision Metal Core Board Rigid PCB Printed Circuit Board for Dishwasher
Product Images
About TECircuit
Found: TECircuit has been operating since 2004.
Location: An electronics manufacturing service(EMS) provider located in Shenzhen China.
Item: Customizable EMS PCB, offers a full range of one-stop shop services.
Service: Printed Circuit Board (PCB)and Printed Circuit Board Assembly(PCBA), Flexible Printed Circuit Board(FPC), Components Sourcing, Box-Building, Testing.
Quality Assurance: UL,ISO 9001, ISO 14001, ISO 13485, ITAF 16949 andcomplied with ROHS and REACH.
Factory Pictures:
Company's own plant : 50,000 sqm; Employees : 930+; Monthly production capacity : 100,000 m2
Product Applications
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Heating Elements:
- Used in power management circuits for heating elements that require efficient thermal dissipation to achieve optimal water heating.
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Control Boards:
- Employed in main control units to manage various functions, including wash cycles, drying, and temperature settings, ensuring stable operation.
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Sensor Integration:
- Integrated into boards that manage sensors for water temperature, level, and soil detection to optimize washing performance.
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Pump and Motor Control:
- Used in circuits controlling water pumps and motors, providing reliable power management and efficient operation during wash cycles.
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LED Indicators:
- Employed in indicator light circuits, providing visual feedback for cycle status, door locking, and error notifications.
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Power Distribution:
- Integrated into power distribution units that manage energy transfer to various dishwasher components, ensuring efficient operation.
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Safety Features:
- Used in circuits for safety mechanisms, such as door locks and overflow protection, ensuring safe operation during use.
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Communication Interfaces:
- Employed in communication boards for smart dishwashers that connect with mobile apps or smart home systems.
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Drying Systems:
- Integrated into circuits managing drying elements, ensuring effective heat distribution and moisture removal after washing.
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Energy Management:
- Used in energy-efficient designs that monitor and manage power consumption to reduce overall energy use during operation.
Product Features
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High Thermal Conductivity:
- Metal core PCBs (MCPCBs) provide excellent heat dissipation, essential for managing heating elements and maintaining component performance.
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Durability:
- The robust aluminum substrate can withstand harsh environments, including moisture, heat, and mechanical stress.
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Low Coefficient of Thermal Expansion (CTE):
- The CTE of metal cores is compatible with electronic components, reducing thermal stress and enhancing reliability.
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High Electrical Performance:
- Offers low electrical resistance, minimizing power losses and improving overall efficiency in circuits.
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Compact Design:
- Allows for thinner and lighter designs, which is beneficial in space-constrained dishwasher applications.
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Water and Dust Resistance:
- Designed to meet IP ratings for moisture and dust resistance, ensuring reliable operation in challenging environments.
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Versatile Design Options:
- Can be customized in size, layout, and component arrangement to meet specific dishwasher design requirements.
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Ease of Manufacturing:
- Compatible with standard PCB manufacturing processes, facilitating efficient production and assembly.
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Cost-Effectiveness:
- While typically more expensive than standard FR4 PCBs, the benefits in thermal management and reliability often justify the investment.
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Regulatory Compliance:
- Designed to meet safety and performance standards for home appliances, ensuring reliable operation in various dishwasher applications.
FAQ
Question 1: What is needed for a quotation?
Answer:
PCB: QTY, Gerber file, and Technical Requirements( material/surface finish treatment/copper thickness/board thickness,...)
PCBA: PCB information, BOM,(Testing documents...)
Q2: What file formats do you accept for production?
Answer:
PCB Gerber file
BOM list for PCB
Test method for PCBA
Q3: Are my files safe?
Answer:
Your files are held completely safe and secure. We protect the IP for our customers in the whole process. All documents from customers are never shared with any 3rd parties.
Q4: What is the shipment method?
Answer:
We can offer FedEx /DHL / TNT / UPS for shipment. Also, customer provided shipment method is acceptable.
Q5: What is the payment method?
Answer:
Telegraphic Transfer in advance (Advance TT, T/T), PayPal is acceptable.
Product Description
| Specification: | |||||
| PCB layers: | 1-42layers | ||||
| PCB materials: | CEM1, CEM3, Rogers, FR-4, High Tg FR-4, Aluminum Base, Halogen Free | ||||
| PCB max. board size: | 620mm*1100mm | ||||
| PCB certificate: | RoHS Directive-Compliant | ||||
| PCB Thickness: | 1.6 ±0.1mm | ||||
| Out Layer Copper Thickness: | 0.5-5oz | ||||
| Inner Layer Copper Thickness: | 0.5-4oz | ||||
| PCB max. board thickness: | 6.0mm | ||||
| Minimum Hole Size: | 0.20mm | ||||
| Minimum Line Width/Space: | 3/3mil | ||||
| Min. S/M Pitch: | 0.1mm(4mil) | ||||
| Plate Thickness and Aperture Ratio : | 30:1 | ||||
| Minimum Hole Copper: | 20µm | ||||
| Hole Dia. Tolerance(PTH): | ±0.075mm(3mil) | ||||
| Hole dia. Tolerance(NPTH): | ±0.05mm (2mil) | ||||
| Hole Position Deviation: | ±0.05mm (2mil) | ||||
| Outline Tolerance: | ±0.05mm (2mil) | ||||
| PCB solder mask: | Black, white, yellow | ||||
| PCB surface finished: | HASL Leadfree,Immersion ENIG,Chem Tin,Flash Gold,OSP,Gold finger,Peelable,Immersion Silver | ||||
| Legend: | White | ||||
| E-test: | 100% AOI, X-ray, Flying probe test. | ||||
| Outline: | Rout and Score/V-cut | ||||
| Inspection Standard: | IPC-A-610CCLASSII | ||||
| Certificates: | UL (E503048),ISO9001/ISO14001/IATF16949 | ||||
| Outgoing Reports: | Final Inspection, E-test, Solderability Test, Micro Section and More | ||||
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.