Vacuum Emulsifier Mixing Face Cream Body Lotion Cosmetic Vacuum Homogenizer Mixer Cosmetic Mixing Machine
Price:
USD$9800/set
MOQ:
1 set
Delivery Time:
40~45 days after advance payment
Brand:
APVO
Product Description
Vacuum Emulsifier Mixing Face Cream Body Lotion Cosmetic Vacuum Homogenizer Mixer Cosmetic Mixing Machine
Core Functions & Working Principles
The cosmetic vacuum homogenizer mixer operates based on the synergy of multiple functional modules, ensuring that each link of cosmetic production meets strict quality requirements. Its core working principles and functions are as follows:
1. High-Shear Homogenization & Emulsification
The equipment is equipped with a high-speed rotor-stator homogenizing head, which rotates at a speed of 3,000–15,000 rpm to generate intense mechanical shear force, impact force, and cavitation effect. This process breaks down oil droplets, pigments, powders, and other dispersed phases in the cosmetic formulation into fine particles (typically 0.1–1 micrometer) and uniformly disperses them in the continuous phase (water or oil). For face creams and body lotions, this ensures that the product has a smooth texture, no visible graininess, and good skin spreadability. The homogenizing head adopts a modular design with adjustable gaps (20–50 micrometers), which can be customized according to the viscosity of the formulation and the desired particle size.
2. Vacuum Deaeration
The integrated vacuum system maintains a negative pressure environment (-0.06 to -0.095 MPa) in the mixing tank during the production process. This effectively removes air bubbles generated during material feeding, mixing, and homogenization, avoiding defects such as surface froth, air holes, and poor stability in the final product. For face creams and body lotions, which require a delicate and bubble-free appearance, vacuum deaeration is crucial to ensuring the product’s aesthetic quality and shelf life. At the same time, the vacuum environment reduces the contact between materials and oxygen, preventing oxidation of sensitive ingredients (such as plant extracts, vitamins, and unsaturated oils) and extending the product’s validity period.
3. Precise Temperature Control
The mixing tank is equipped with a double-jacket structure, and heat transfer media (hot water, steam, or cooling water) circulate through the jacket to achieve precise temperature control of the materials. The temperature control accuracy can reach ±1°C, which is suitable for the processing requirements of different cosmetic formulations. For example, when producing face creams, the oil phase and water phase need to be heated to 60–85°C to melt waxes and oils and promote emulsification; when adding heat-sensitive ingredients (such as hyaluronic acid, vitamin C), the temperature can be stably cooled to 30–40°C to avoid ingredient degradation. The temperature control system supports automatic heating, heat preservation, and cooling, ensuring the stability of the production process.
4. Efficient Mixing & Material Circulation
The mixing tank is designed with a curved bottom and baffle plates, combined with a low-speed stirring paddle (50–500 rpm) and a high-speed homogenizing head, forming a comprehensive material circulation system. This prevents dead zones in the tank, ensuring that all materials are fully mixed and homogenized. For high-viscosity face creams and low-viscosity body lotions, the equipment can adjust the stirring speed and homogenizing parameters to achieve optimal mixing effects, ensuring that functional ingredients (such as moisturizers, whitening agents, and anti-aging ingredients) are uniformly distributed in the formulation.
|
Capacity
|
Wall scraper mixer
|
Homogenizer
|
Water and oil pot
|
Disperser
|
|
50L
|
1.1kw, 0-65rpm
|
2.2kw, 0-3600rpm
|
45/30L
|
0.37/0.37kw, 1440rpm
|
|
100L
|
1.5kw, 0-65rpm
|
4kw, 0-3600rpm
|
90/60L
|
0.55/0.55kw, 1440rpm
|
|
200L
|
3kw, 0-65rpm
|
5.5kw, 0-3600rpm
|
180/120L
|
0.75/0.75kw, 1440rpm
|
|
300L
|
4kw, 0-65rpm
|
7.5kw, 0-3600rpm
|
270/180L
|
1.1/1.1kw, 1440rpm
|
|
500L
|
5.5kw, 0-65rpm
|
11kw, 0-3600rpm
|
450/300L
|
1.5/1.5kw, 1440rpm
|
Product Adaptability & Application Scenarios
This cosmetic vacuum homogenizer mixer is highly adaptable to various cosmetic formulations, especially suitable for the production of face creams and body lotions of different types and viscosities. Its specific application scenarios and adaptable products include:
1. Adaptable Cosmetic Products
- Face creams: Including day creams, night creams, moisturizing creams, anti-aging creams, whitening creams, and other high-viscosity emulsified products. The equipment ensures that the cream has a dense texture, good ductility, and stable water-oil balance.
- Body lotions: Including moisturizing lotions, body milks, firming lotions, and other low-to-medium viscosity emulsified products. It ensures that the lotion is light and non-greasy, and that functional ingredients are evenly distributed to achieve consistent skin care effects.
- Other cosmetic products: It can also be used for the production of serums, liquid foundations, sunscreens, hair conditioners, and other emulsified or dispersed cosmetic products, meeting the diverse production needs of cosmetic manufacturers.
2. Applicable Production Scales
- Lab-scale (50L–200L): Suitable for cosmetic R&D laboratories and small-batch trial production. It supports the optimization of formulations, the testing of process parameters, and the development of new products, providing reliable technical support for product iteration.
- Pilot-scale (300L–1,000L): Used to connect lab-scale R&D and large-scale production. It can verify the scalability of production processes, optimize production efficiency, and ensure that product quality remains consistent when transitioning from small batches to large batches.
- Production-scale (1,000L–5,000L+): Suitable for large-scale manufacturing of cosmetics. It is equipped with automated control systems to reduce manual intervention, improve production efficiency, and ensure the consistency of product quality across batches.
Technical Data
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Model
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LTRZ-50
|
LTRZ-100
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LTRZ-200
|
LTRZ-350
|
|
Total Volume (L)
|
70
|
140
|
260
|
450
|
|
Feeding Volume kg/batch
|
30-50
|
60-100
|
90-200
|
170-350
|
|
High speed motor (kw)
|
3
|
4
|
4
|
5.5
|
|
Rotation Speed of high speed motor
|
3000-10000
|
|||
|
Rotation Speed of frame type scraper motor
|
20-60
|
|||
|
Oil tank volume (L)
|
30
|
60
|
100
|
350
|
|
Water tank volume (L)
|
45
|
85
|
160
|
300
|
After-Sales Support
We provide comprehensive after-sales support to ensure the smooth operation of your production:
- Installation & Commissioning: Professional technicians will be sent to the site for equipment installation, commissioning, and calibration to ensure that the equipment meets the production requirements.
- Operation Training: Provide systematic operation training for operators, including equipment operation, parameter setting, daily maintenance, and troubleshooting.
- Warranty Service: Provide a 12-month warranty period for the equipment. During the warranty period, free replacement of defective parts and maintenance services are provided (excluding man-made damage).
- Technical Consultation: Provide 24-hour technical consultation services to answer your questions about equipment operation and maintenance at any time.
- Spare Parts Supply: Provide long-term and stable supply of spare parts to ensure the timely replacement of worn parts and avoid affecting production progress.
Whether you are engaged in cosmetics, daily chemicals, pharmaceutical, or other related industries, the Vacuum Mixer Emulsifying Homogenizer can meet your production needs for ointments, toothpaste, creams, lotions, and other products. It is your reliable partner for improving production efficiency, ensuring product quality, and realizing industrial upgrading.
Frequently Asked Questions:
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Yangzhou Aipuweier Automation Equipment Limited Company
Location
No. 8 Xiangqu Road, Chengnan Economic Development Zone, Gaoyou, Jiangsu, China
Contact Person
Samson Sun