45,000 BPH Bottled Water Production Line with 33,000 BPH Labeling & 45 Packs/Minute Wrapping Capacity
Shanghai Peiyu Packaging Technology Co., Ltd. provides comprehensive bottled water production solutions with capacities ranging from 12,000 to 72,000 bottles per hour. This system handles various bottle capacities including 200ml-1.5L for bottled pure/mineral water and 4.5L-18L for barreled/disposable bottled water.
- Pre-treatment system
- Blowing, filling and capping all-in-one machine
- Labeling machine
- Bottle/box conveying system
- Electrical control system
- Inverted bottle sterilization chain
- Warm bottle/cooling spray tunnel
- Water blowing machine
- Lane dividing machine
- Heat shrink film packaging machine
- Carton wrapping machine
- Palletizing machine
- Finished product detection
- Liquid level detection
- Inkjet printer
- Weighing detection machine
The production line is engineered around key equipment selection principles to optimize efficiency and minimize operational costs. The design ensures that all components work in harmony to achieve the target production capacity of 45,000 bottles per hour with an expected efficiency of 95%.
Proper equipment capacity matching is critical - under-capacity equipment cannot meet production requirements, while over-capacity equipment increases costs and energy waste.
The bottle blowing machine and filling machine serve as the production line's core components. All other equipment is specified with higher running speeds than these key machines, with a dynamic buffer conveyor platform providing 4 minutes of buffer time to accommodate packaging material changes.
- Production capacity: 45,000 BPH water line
- Label form: hot melt adhesive labeling
- Packaging form: film package with specifications including 338ml, 542ml, 1.35L, and 4*6 configurations
- Bottle type and drawings to be determined
Mature fully automatic production line solution requiring only 5 operators total. Automated systems ensure minimal production disruption during short shutdowns.
Welding-first-then-processing methodology ensures superior equipment stability and precision, supported by large-scale processing capabilities.
Peiyu Research Institute employs 45 mechanical, electrical, and process technicians, including 8 senior professionals.
MES system with remote online management and automatic alarm system. Includes biannual free technical inspections and training to prevent equipment failures.
| Parameter | Specification |
|---|---|
| Machine Model | SPCTTB.RH15 |
| Labeling Stations | 1 |
| Bottle Trays | 15 |
| Gluing Method | Roll coating |
| Production Capacity | 33,000 bottles/hour |
| Equipment Power | 28kW |
| Compressed Air Pressure | 0.6-0.7Mpa |
| Gas Consumption | 450L/min |
| Hot Melt Glue Consumption | 14.5-16mg/bottle |
| Suitable Bottle Type | Φ50-104mm, H=140-325mm |
| Overall Dimensions | 2300×2020×2500mm |
| Weight | Approx. 3500kg |
| Parameter | Specification |
|---|---|
| Production Capacity | 45 packs/minute |
| Shrinkage Temperature | 200℃-280℃ |
| Packaging Material | PE |
| Film Thickness | 0.06-0.12mm |
| Total Equipment Power | 100kW |
| Standard Equipment Size | 15000×1890×3000mm |
| Equipment Weight | 6.8 tons |
| Parameter | Specification |
|---|---|
| Stacking Speed | 35 bags/minute |
| Maximum Load Per Layer | 250kg |
| Maximum Stacking Height | 1800mm |
| Installed Power | 20kW |
| Air Pressure Used | 7 bar |
| Pallet Size | 1000-1300mm |
Constructed with SUS304 stainless steel components including side plates (≥2.5mm thickness), cross braces, support legs, and transmission shafts. Features modular mesh belt chain plates with magnetic turning guides and comprehensive water drainage systems.
Multiple conveyor options including ball chain plates for membrane package products, modular rubber mesh chains for inclined conveying, and power roller systems for efficient box transportation.
- Quotation validity: 1 month
- Payment methods: T/T, L/C
- Delivery time: 60 working days from deposit receipt
- 12-month equipment warranty
- 24-month control system warranty
- Performance guarantee within 15 days of system operation
- Lifetime technical support and spare parts supply
Specialized packaging boxes and fixed frames designed for long-distance transport via land or sea, ensuring protection against moisture, rust, and shock.
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